Starter motor - ’l’ series

Refit

1. Fit new resistor and secure with pop rivets.
2. Remove air cleaner support bracket from vice and position to vehicle.
3. Connect harness multiplug to resistor, align bracket and secure with bolts.
4. Fit air cleaner. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
5. Connect battery earth lead.

STARTER MOTOR - ’L’ SERIES

Service repair no - 86.60.01

Remove

1. Disconnect battery earth lead.
2. Remove air cleaner. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.

3. Disconnect Lucar from starter solenoid.
4. Remove nut and disconnect battery lead from starter solenoid.
5. Remove lower bolt securing starter motor.
6. Remove upper bolt securing starter motor.
7. Remove starter motor.

Refit

1. Clean mating faces of starter motor and gearbox.
2. Fit starter motor and fit lower bolt but do not tighten.
3. Fit upper retaining bolt.
4. Tighten both retaining bolts to 85 Nm.
5. Connect battery cable to starter solenoid, fit nut and tighten to 4 Nm.
6. Connect Lucar to solenoid.
7. Fit air cleaner. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
8. Connect battery earth lead.