Alternator drive belt - ’d’ series

ALTERNATOR DRIVE BELT - ’D’ SERIES

Service repair no - 86.10.03

Remove

1. Raise front of vehicle.

WARNING: Support on safety stands.

2. Remove power steering pump drive belt. See STEERING, Repairs.

3. Loosen alternator mounting nut and adjusting bolt.
4. Release drive belt from alternator pulley.
5. Remove and discard drive belt.

Refit

1. Clean pulley ’V’s.
2. Fit new drive belt to crankshaft pulley and connect to alternator pulley. Ensure grooves on pulleys and drive belt are correctly located.
3. Adjust drive belt tension. See Adjustments.
4. Fit power steering pump drive belt. See STEERING, Repairs.
5. Remove stand(s) and lower vehicle.

ALTERNATOR - ’K’ SERIES WITHOUT AIR CONDITIONING

Service repair no - 86.10.02

Remove

1. Disconnect battery earth lead.

2. Loosen 2 nuts securing cables to alternator.
3. Disconnect 2 cables from alternator.
4. Remove nut and bolt securing alternator to adjustment bracket.
5. Loosen bolt securing alternator to engine.

CAUTION: Ensure that bolt is loosened sufficiently for alternator to move freely.

6. Release drive belt tension by turning the tension adjusting bolt anti-clockwise.

CAUTION: Do not apply excessive torque to adjusting bolt or damage to bolt will result. If bolt appears to be seized or is difficult to turn, apply suitable anti-seize lubricant to bolt.

7. Disconnect drive belt from alternator pulley.
8. Remove nut and bolt securing alternator to engine.
9. Remove alternator.