Starter motor ’d’ series - 97.5 my on

STARTER MOTOR ’D’ SERIES - 97.5 MY ON

Service repair no - 86.60.01

Remove

1. Disconnect battery earth lead.

2. Disconnect intake air temperature (IAT) sensor multiplug.
3. Release 2 purge hoses from air intake hose.
4. Loosen air intake hose clip.
5. Disconnect hose from air cleaner and throttle housing.
6. Release engine breather hose clip and remove air intake hose from engine breather pipe.

7. Pull back rubber cover, remove nut and disconnect battery lead from starter solenoid.
8. Remove nut and disconnect terminal from starter solenoid.
9. Remove 2 bolts securing starter motor.
10. Remove starter motor.

Refit

1. Clean starter motor and mating face on flywheel housing.
2. Fit and align starter motor to engine.
3. Fit 2 bolts securing starter motor and tighten to 44 Nm.
4. Connect terminal to starter solenoid and tighten nut.
5. Connect battery cable to starter solenoid and tighten nut to 9 Nm.
6. Fit rubber cover over nut.
7. Fit air intake hose to air cleaner and connect hose to throttle housing.
8. Tighten hose clip.
9. Connect engine breather pipe to intake hose and secure with clip.
10. Secure purge hoses to intake hose.
11. Connect multiplug to IAT sensor.
12. Connect battery earth lead.