Starter motor ’d’ series - up to 97.5 my

9. Remove bolt securing starter motor to gearbox mounting bracket.
10. Remove 2 nuts securing support bracket to starter motor.
11. Remove support bracket from starter motor.
12. Remove 2 lower bolts securing starter motor to engine.
13. Remove starter motor.

Refit

1. Clean starter motor and mating faces of starter motor and flywheel housing.
2. Fit and align starter motor to engine.
3. Fit 2 lower bolts securing starter motor engine, but do not tighten.
4. Fit support bracket to starter motor.
5. Fit nuts securing support bracket to starter motor and tighten to 25 Nm.
6. Connect 2 earth leads to starter motor upper bolt.
7. Fit upper bolt securing starter motor to engine and tighten to 45 Nm.
8. Tighten lower bolts securing starter motor to engine to 45 Nm.
9. Fit bolt securing starter motor to gearbox support bracket and tighten to 25 Nm.
10. Connect Lucar to starter solenoid.
11. Connect battery cable to starter solenoid and secure with nut.
12. Fit plastic cap to nut securing battery cable to starter solenoid.
13. Remove stand(s) and lower vehicle.
14. Fit air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.

STARTER MOTOR ’D’ SERIES - UP TO 97.5 MY

Service repair no - 86.60.01

Remove

1. Slacken air intake hose clip.
2. Disconnect hose from air cleaner and throttle housing.
3. Release engine breather hose clip and remove air intake hose from engine breather pipe.

4. Remove bolt securing engine harness clip to starter motor.
5. Pull back rubber cover, remove nut and disconnect battery lead from starter solenoid.
6. Pull back cover and disconnect Lucar from starter solenoid.
7. Remove 2 bolts securing starter motor.
8. Remove starter motor.