Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K Series06 Engine - D Series07 Engine - L Series08 Engine - T Series09 Emission control10 Engine management system - MEMS11 Engine management system - PGMFi12 Engine management system - EDC13 Fuel delivery system14 Cooling system15 Cooling system - L Series16 Manifold & exhaust systems17 Clutch18 Manual gearbox - R6519 Manual gearbox - PG120 Automatic gearbox21 Drive shafts22 Steering23 Suspension24 Brakes25 Restraint systems26 Body27 Heating & ventilation28 Air conditioning29 Wipers & washers30 Electrical31 Instruments
Rover 400 Workshop Manual (1995-2000)18 · Manual gearbox - R65
18 · Transmission

Manual gearbox (page 2 of 5)

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs
Manual gearbox - R65Manual gearbox · page 2 of 5
Diagram
  1. Remove locking collar securing clutch slave cylinder to gearbox bracket.
  2. Release clutch slave cylinder from gearbox bracket and clutch release lever.
  3. Position clutch slave cylinder aside.
  4. Disconnect multiplug from reverse lamp switch.
Disconnect multiplug from reverse lamp switch.
  1. Using tool 18G 1592 release gear selector linkage ball joint from gear selector lever.
  2. Using tool 18G 1592 release gear change linkage ball joint from gear change lever.
  3. Move gear change lever away from engine so that it clears rear mounting bracket when gearbox is removed.
Move gear change lever away from engine so that it clears rear mounting bracket when gearb
  1. Release clip securing harness multiplug to mounting bracket.
  2. Release clip securing harness to mounting bracket.
  3. Remove 2 bolts securing mounting bracket to flywheel housing.
  4. Remove mounting bracket from flywheel housing.
  5. Position container beneath gearbox to catch fluid loss.
Position container beneath gearbox to catch fluid loss.
  1. Remove gearbox filler/level plug and gearbox drain plug.
  2. Remove and discard 2 sealing washers from filler/level plug and gearbox drain plug.
  3. Allow gearbox oil to drain.
  4. Fit new sealing washers to gearbox filler/level plug and gearbox drain plug.
  5. Fit gearbox drain plug and tighten to 25 Nm.

Parts & tools for this job For 1995 Rover 400

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