Workshop Manuals Factory service & repair Rover
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Rover 620 Diesel Repair Manual Supplement (1995-1999)06 · Manifold & exhaust systems
06 · Engine

Exhaust manifold (page 3 of 4)

Make
Rover
Model
600 620 Diesel Repair Manual Supplement
Year
1995–1999
Section
Repairs
Manifold & exhaust systemsExhaust manifold · page 3 of 4
  1. Remove LH under belly panel. See BODY, Repairs.
Remove LH under belly panel. See BODY, Repairs.
  1. Remove 3 nuts securing exhaust front pipe to exhaust manifold.
  2. Release exhaust front pipe from exhaust manifold, remove and discard manifold flange gasket.
  3. Remove 2 bolts securing oil drain pipe flange to turbocharger.
  4. Remove and discard gasket.
  5. Remove bolt securing exhaust manifold to mounting bracket.
  6. Remove stand(s) and lower vehicle.
Remove stand(s) and lower vehicle.
  1. Slacken the 6 bolts and 6 nuts securing inlet manifold and the exhaust manifold to cylinder head.
  2. Remove 6 bolts securing exhaust manifold to cylinder head, collect 4 washers.
  3. Remove 4 nuts securing exhaust manifold to cylinder head.
  4. Release and remove exhaust manifold and turbocharger assembly.
  5. Remove inlet manifold. See this section. Do not carry out further dismantling if component is removed for access only.
  6. Remove 3 nuts securing turbocharger to exhaust manifold.
  7. Remove exhaust manifold.
  8. Clean mating faces of turbocharger and exhaust manifold.
  9. Fit turbocharger to exhaust manifold,fit nuts and tighten to 25 Nm.

Parts & tools for this job For 1995 Rover 600

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