New Beetle L4-2.0L (AZG) (2003): Engine, Cooling and Exhaust
Also for this vehicle: New Beetle Convertible L5-2.5L (BPR) (2007), New Beetle Convertible L5-2.5L (BPS) (2006), New Beetle GL L4-2.0L (AZG) (2002), New Beetle GLS L4-1.8L Turbo (AWV) (2001), New Beetle GLS L4-1.9L DSL Turbo (ALH) (2002), New Beetle GLS L4-2.0L (AVH) (2001), New Beetle GLS L4-2.0L (AZG) (2002), New Beetle L4-1.8L Turbo (AWP) (2003), New Beetle L4-1.8L Turbo (AWV) (2005), New Beetle L4-1.8L Turbo (BNU) (2005), New Beetle L4-1.9L DSL Turbo (ALH) (2003), New Beetle L4-1.9L DSL Turbo (BEW) (2006), New Beetle L4-2.0L (AVH) (2005), New Beetle L4-2.0L (BEV) (2004), New Beetle L5-2.5L (BPR) (2007), New Beetle L5-2.5L (BPS) (2006), New Beetle Turbo S L4-1.8L Turbo (AWP) (2002), New Beetle.
Diagnostics
Maintenance
Engine
Transmission
Brakes
Electrical
Steering & suspension
Heating & A/C
Body & interior
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
Engine163 pages
- Compression Check › System Information › Specifications23
Cylinder Block Assembly27 pages
- Connecting Rod Bearing › Component Information › Specifications
- Connecting Rod, Engine › Component Information › Specifications2345
- Crankshaft Gear/Sprocket › Component Information › Specifications
- Crankshaft Main Bearing › Component Information › Specifications
Crankshaft, Engine › Component Information9 pages
- Sealing Flange, Engine Front <--> [Front Engine Plate] › Component Information › Service and Repair23
- Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications
- Piston, Engine › Component Information › Specifications2345
- Piston Ring, Engine › Component Information › Specifications
Cylinder Head Assembly9 pages
- Valve Clearance › System Information › Specifications
- Fuel Pressure Release › System Information › Service Precautions
- Valve Guide › Component Information › Testing and Inspection2
- Valve Seat › Component Information › Service and Repair2
- Valve Spring › Component Information › Tools and Equipment › Valve Spring Comp. Support - AST Tool # 203623
Drive Belts, Mounts, Brackets and Accessories5 pages
Engine Lubrication48 pages
- Engine Oil Pressure › Component Information › Specifications23
- Engine Oil Drain Plug › Component Information › Technical Service Bulletins › Engine - Oil Drain Plug Thread Cleaning2
- Oil Pan, Engine › Component Information › Technical Service Bulletins › Engine - Hybrid Oil Pan Information2
- Oil Pressure Sender › Component Information › Testing and Inspection2
- Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications23
- Intake Manifold › Component Information › Service and Repair › Intake Manifold - Upper Part, Disassembling and Assembling2
- Sensors and Switches - Engine › Oil Pressure Sender › Component Information › Testing and Inspection2
Timing Components22 pages
- Camshaft Gear/Sprocket › Component Information › Specifications
- Crankshaft Gear/Sprocket › Component Information › Specifications
Timing Belt › Component Information10 pages
- Timing Belt Tensioner › Component Information › Testing and Inspection234567
- Timing Chain › Component Information › Tools and Equipment23
Tune-up and Engine Performance Checks23 pages
- Fuel Pressure › System Information › Specifications234
- Idle Speed › System Information › Specifications23
- Air Cleaner Housing › Component Information › Locations2345
- Fuel Filter › Fuel Pressure Release › System Information › Service Precautions
- Firing Order › Component Information › Specifications
- Ignition Timing › Number One Cylinder › Component Information › Locations
Spark Plug › Component Information4 pages
- Compression Check › System Information › Specifications23
- Valve Clearance › System Information › Specifications
- Water Pump › Component Information › Specifications234
Cooling System104 pages
Coolant › Component Information5 pages
Radiator Cooling Fan27 pages
- A/C Pressure Sensor/Switch - Cooling Fan › Component Information › Description and Operation2
- Radiator Cooling Fan Motor › Component Information › Diagrams › Diagram Information and Instructions234567891011
- Radiator Cooling Fan Temperature Sensor / Switch › Component Information › Locations
- Fan Clutch › Component Information › Tools and Equipment
Engine - Coolant Temperature Sensor/Switch19 pages
- Radiator › Component Information › Service and Repair2
Sensors and Switches - Cooling System21 pages
- A/C Pressure Sensor/Switch - Cooling Fan › Component Information › Description and Operation2
Engine - Coolant Temperature Sensor/Switch19 pages
- Thermostat, Engine Cooling › Component Information › Specifications23
- Water Pump › Component Information › Specifications234
Exhaust System24 pages
Catalytic Converter › Component Information13 pages
- Exhaust Manifold › Component Information › Service and Repair › Exhaust Manifold, Front Pipe and Catalyst With Attachments234
- Exhaust Pipe › Component Information › Service and Repair23
- Heat Shield, Exhaust › Component Information › Technical Service Bulletins › Exhaust System - Heat Shield Replacement Guidelines2
- Muffler › Component Information › Service and Repair2