Workshop Manuals Factory service & repair Alfa Romeo
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)02 · 1.9 JTD engine (1910)
02 · Engine

Intercooler

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Air supercharging system › Intercooler
1.9 JTD engine (1910)Intercooler · page 1 of 2
  1. Disconnect the air inlet sleeve from the air box.
  2. Slacken the nuts and disconnect the exhaust gas recovery pipe from the air box.
Air box with air inlet sleeve and exhaust gas recovery pipe
  1. Slacken the screws fastening the pressure pump support to the air box.
  2. Slacken the stud illustrated of the pressure pump support to aid removal of the air box.
  3. Slacken the fastening nuts and remove the air box complete with seal.
Air box with pressure pump support and fastening nuts

INTERCOOLER

REMOVAL/REFITTING

  • Set the car on a lift.
  • Make sure that the ignition switch is in the "STOP" position, then disconnect the battery (-) terminal.
  1. Slacken the nuts fastening the air conditioning system drier filter support.
Air conditioning system drier filter support with nuts
  1. Loosen the clamp fastening the intercooler air outlet sleeve.
Intercooler air outlet sleeve with clamp
  • Remove the front bumper (see specific paragraph).

Parts & tools for this job For 1994 Alfa Romeo 145/146

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