Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)02 · 1.9 JTD engine (1910)
02 · Engine

Disassembly/reassembly

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Fuel supply system › Disassembly/reassembly
1.9 JTD engine (1910)Disassembly/reassembly

DISASSEMBLY/REASSEMBLY

  1. Using tool no. 1.822.135.000, remove the lock ring, then withdraw the submerged pump assembly complete with level gauge control from the tank.
  2. Remove the multi-function valve complete with pipe from the fuel tank.
Submerged pump assembly with tool 1.822.135.000 and multi-function valve

SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE CONTROL

This mainly comprises:

  • an electric pump of the type with pins
  • a fuel level gauge
  • a fuel filter.
Submerged pump assembly with fuel filter and level gauge

ELECTRIC FUEL PUMP

The electric pump submerged in the fuel is of the volumetric type with pins, with motor with brushes and with permanent magnet energising.

The impeller (1) turns, drawn by the motor, creating volumes which move from the inlet port (2) to the delivery port (3).

These volumes are delineated by the pins (4) which adhere to the outer ring (5) while the motor turns.

The pump is fitted with two valves, a non-return one to prevent the fuel circuit from emptying (with pump stopped) and the second one is an overpressure valve (6), which re-circulates delivery with the intake when the pressure exceeds 5 bar.

Electric fuel pump with impeller, ports, pins, outer ring and overpressure valve
  1. Impeller
  2. Intake port
  3. Delivery port
  4. Pins
  5. Outer ring
  6. Overpressure valve

REMOVAL/REFITTING

  • Make sure that the ignition key is in the «STOP» position, then disconnect the battery (-) terminal.
  • Working from the boot, tilt the rear seat back and move aside the trim.

Parts & tools for this job For 1994 Alfa Romeo 145/146

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