Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)02 · 1.9 JTD engine (1910)
02 · Engine

Operation

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Fuel supply system › Operation
1.9 JTD engine (1910)Operation · page 1 of 2

OPERATION

The injector works in three steps:

  • "rest position"

The coil (4) is de-energised and the shutter (6) is in the closed position and does not allow the delivery of fuel into the cylinder Fc > Fa (Fc: due to the line pressure which acts directly on the control area 7 of the rod 1; Fa: due to the line pressure which acts in the supply volume 8).

  • "start of injection"

The coil (4) is energised and causes the shutter (6) to rise.

The fuel of the control volume (9) flows towards the return manifold (10) causing a pressure drop on the control area (7).

Simultaneously, the line pressure through the supply duct (12) exerts a force Fa > Fc in the supply volume (8) causing the pin (2) to rise, thereby sending fuel into the cylinders.

  • "end of injection"

The coil (4) is de-energised and makes the shutter (6) return to the closed position which again creates a balance of force which returns the pin (2) to the closed position, resulting in the end of injection.

Injector cross-section diagram with numbered parts
  1. Pressure rod
  2. Pin
  3. Nozzle
  4. Coil
  5. Drive valve
  6. Ball shutter
  7. Control area
  8. Supply volume
  9. Control volume
  10. Fuel return - low pressure
  11. Control duct
  12. Supply duct
  13. Electrical connection
  14. Fuel inlet - high pressure coupling
  15. Spring

REMOVAL/REFITTING

  • Make sure that the ignition key is at "STOP", then disconnect the battery terminal (-).
  1. Remove the engine oil filler cap.
  2. Slacken the fastening screws and remove the engine cover.
  3. Refit the engine oil filler cap.
Engine cover removal diagram with numbered parts

Parts & tools for this job For 1994 Alfa Romeo 145/146

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.