Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)02 · 1.9 JTD engine (1910)
02 · Engine

Pressure pump

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Fuel supply system › Pressure pump
1.9 JTD engine (1910)Pressure pump · page 1 of 5

PRESSURE PUMP

This is of the "radial jet" with three radial pistons (total displacement 0.657 c.c.) and it is controlled by the timing gear belt with no need for timing. Each pumping unit comprises:

  • a piston (5) operated by a cam (2) integral with the spindle of the pump (6)
  • a plate inlet valve (3)
  • a ball delivery valve (4).
Pressure pump cross-section diagram showing components 1 to 9
  1. Cylinder
  2. Cam
  3. Plate inlet valve
  4. Ball delivery valve
  5. Piston
  6. Pump spindle
  7. Inlet - low pressure
  8. Delivery - high pressure
  9. Delivery - low pressure (re-circulation)

The pressure pump must be supplied with a pressure of at least 0.5 bar; therefore the fuel system is fitted with an auxiliary electric pump submerged in the fuel tank. The maximum delivery pressure reaches 1350 bar. The pressure pump is lubricated and cooled by the actual fuel oil through suitable grooves.

REMOVAL/REFITTING

  • Set the car on a lift.
  • Make sure that the ignition key is at the "STOP" position, then disconnect the battery terminal (-).
  1. Remove the engine oil filler cap.
  2. Slacken the fastening screws and remove the engine cover.
  3. Refit the engine oil filler cap.
Engine cover removal view showing screws and filler cap
  1. Slacken the fastening screws and remove the power unit reaction rod.
Power unit reaction rod removal view

Parts & tools for this job For 1994 Alfa Romeo 145/146

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