Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)02 · 1.9 JTD engine (1910)
02 · Engine

Operation (page 2 of 2)

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Fuel supply system
1.9 JTD engine (1910)Operation · page 2 of 2
  1. Push the catches (1a) and disconnect the fuel return pipe for lubricating the injectors (1b) from the injectors.
Diagram showing fuel return pipe disconnection with parts labeled 1a and 1b
  1. Disconnect the electrical connections from the injectors, then move aside the wiring after releasing it from the fastening clamps.
Diagram showing electrical connections being disconnected from injectors
  1. Slacken the screws and move aside the complete fuel return manifold pipe.
    2. Slacken the nuts and move the oil vapour separator.
    3. Slacken the injector side coupling of the pipes from the fuel manifold to the injectors using a suitable wrench.
    4. Slacken the manifold side coupling of the pipes from the fuel manifold to the injectors using tool no. 1.870.671.000.
  2. Remove the fuel delivery pipes from the single fuel manifold to the injectors.
Diagram showing removal of fuel delivery pipes with torque specification

19 ÷ 23 Nm
1.9 ÷ 2.3 kgm

  1. Slacken the fastening nuts, then remove the brackets and injectors.
Diagram showing removal of brackets and injectors with torque specification

26 ÷ 32 Nm
2.7 ÷ 3.3 kgm

Parts & tools for this job For 1994 Alfa Romeo 145/146

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