Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)09 · Engine overhaul: 2.0 Twin Spark 16V
09 · Engine

Changing the valve guides

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Overhauling › Changing the valve guides
Engine overhaul: 2.0 Twin Spark 16VChanging the valve guides

Changing the valve guides

  1. Using puller tool no. 1.821.176.000 (A.3.0641), remove the worn valve guides.
Illustration showing removal of valve guide using tool 1.821.176.000 (A.3.0641)
  • Check that the outside diameter of the valve guides and their seats on the head are within the specified limits and that their assembly interference is correct.
Outside diameter of valve guides
13.010 ÷ 13.030 mm
Diameter of valve guide seats
12.950 ÷ 12.977 mm
Interference between valve guides and seats
0.033 ÷ 0.080 mm
  1. Insert the new valve guides using tool no. 1.821.254.000.
Illustration showing insertion of new valve guide using tool 1.821.254.000
  • Bore the valve guide inside-diameter to calibrate the holes to the specified diameter.
Inside diameter of valve guides
7.022 ÷ 7.040 mm

Checking the valve springs

  • Check that the "free" length of the valve springs is within the specified limits.

NOTE: The rest surfaces must be parallel with each other and perpendicular to the axis of the spring with a maximum error of 2°.

Free length of valve springs
outer spring "La" 46 mm
inner spring "Lb" 39 mm
Diagram showing outer spring with length La
Diagram showing inner spring with length Lb
  1. Using a torque meter, check that the characteristic data of the springs are within the specified limits.
Outer spring
Length of spring mmControl load N (Kg)
With valve closed34271 ÷ 294 (27.6 ÷ 30)
With valve open24.5485 ÷ 524 (49.4 ÷ 53.4)
Inner spring
Length of spring mmControl load N (Kg)
With valve closed29.596 ÷ 106 (9.8 ÷ 10.8)
With valve open20201 ÷ 221 (20.5 ÷ 22.5)
Diagram showing torque meter for spring testing

Parts & tools for this job For 1994 Alfa Romeo 145/146

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