Changing the valve guides
- Make
- Alfa Romeo
- Model
- 145/146 Engines, 146 Bodywork and Engine Overhaul Manual
- Year
- 1994–2001
- Section
- Overhauling › Changing the valve guides
‹ Prev Checks and Inspection Cylinder HeadNext › Checking the clearance between the cups and their seats
Engine overhaul: 2.0 Twin Spark 16VChanging the valve guides
Changing the valve guides
- Using puller tool no. 1.821.176.000 (A.3.0641), remove the worn valve guides.
- Check that the outside diameter of the valve guides and their seats on the head are within the specified limits and that their assembly interference is correct.
| Outside diameter of valve guides |
|---|
| 13.010 ÷ 13.030 mm |
| Diameter of valve guide seats |
|---|
| 12.950 ÷ 12.977 mm |
| Interference between valve guides and seats |
|---|
| 0.033 ÷ 0.080 mm |
- Insert the new valve guides using tool no. 1.821.254.000.
- Bore the valve guide inside-diameter to calibrate the holes to the specified diameter.
| Inside diameter of valve guides |
|---|
| 7.022 ÷ 7.040 mm |
Checking the valve springs
- Check that the "free" length of the valve springs is within the specified limits.
NOTE: The rest surfaces must be parallel with each other and perpendicular to the axis of the spring with a maximum error of 2°.
| Free length of valve springs | |
|---|---|
| outer spring "La" | 46 mm |
| inner spring "Lb" | 39 mm |
- Using a torque meter, check that the characteristic data of the springs are within the specified limits.
| Outer spring | ||
|---|---|---|
| Length of spring mm | Control load N (Kg) | |
| With valve closed | 34 | 271 ÷ 294 (27.6 ÷ 30) |
| With valve open | 24.5 | 485 ÷ 524 (49.4 ÷ 53.4) |
| Inner spring | ||
|---|---|---|
| Length of spring mm | Control load N (Kg) | |
| With valve closed | 29.5 | 96 ÷ 106 (9.8 ÷ 10.8) |
| With valve open | 20 | 201 ÷ 221 (20.5 ÷ 22.5) |
‹ Prev Checks and Inspection Cylinder HeadNext › Checking the clearance between the cups and their seats
Parts & tools for this job For 1994 Alfa Romeo 145/146
- PARTEngine gasket setSearch: Alfa Romeo 145/146 1994 engine gasket set
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLFeeler gauge setSearch: feeler gauge set
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