Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)09 · Engine overhaul: 2.0 Twin Spark 16V
09 · Engine

Checking the oil pump

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Overhauling › Checking the oil pump
Engine overhaul: 2.0 Twin Spark 16VChecking the oil pump

• evenly heat the new ring gear to 80° + 100° C and fit it on the flywheel: leave to cool naturally, do not force cool.

Checking the oil pump

  1. Check that the clearance between the pump casing and the driven gear is within the specified limit.
Illustration showing clearance measurement between pump casing and driven gear
  1. Check that the clearance between the pump cover rest surface and the upper side of the gears is within the specified limit.
Illustration showing clearance measurement between pump cover rest surface and upper side of gears

WARNING: If the clearances measured are not within the specified limits, change the front crankcase cover with oil pump incorporated.

  • Using a torque meter check the characteristic values of the engine oil pressure limiting valve control spring.
Control load KgSpring length mm
6.836

INSTRUCTIONS FOR RE-ASSEMBLY

For re-assembly operations reverse the sequence described for dis-assembly, unless otherwise indicated below.

  • Check valve tightness when the cylinder head assembled (see "Turning the valve seats").

Reassembling the crankshaft

  • Assemble the crankshaft on the crankcase complete with half bearings and half thrust rings.

Reassemble the half thrust rings with the grooved surfaces facing the crankshaft.

  1. Assemble the main bearing caps complete with half bearings on the supports and tighten the fastening screws two or three times starting from the centre main bearing cap.

The position of each cap is given by a series consecutive notches (from zero to four starting from the front of the engine) etched on the caps themselves.

Illustration showing crankshaft reassembly with main bearing caps

96 + 119 Nm
9.8 ÷ 12.1 kgm

Parts & tools for this job For 1994 Alfa Romeo 145/146

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