145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001): Engine overhaul: 2.0 Twin Spark 16V

Also for this vehicle: 145/146 Factory Service Manual (1994-1999), 145/146 Electrical System Diagnosis Manual, Volume 3 (1994-2001).

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1. 011.7 16V Boxer engine (1712)1.7 16V Boxer engine (1712): Sections
2. 021.9 JTD engine (1910)1.9 JTD engine (1910): Sections
3. 031.9 TD and TD Cat engine (1929)1.9 TD and TD Cat engine (1929): Sections
4. 04146 bodywork146 bodywork: Sections
5. 05Engine overhaul: index and updatesEngine overhaul: index and updates: Sections
6. 06Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201): Sections
7. 07Engine overhaul: 1.7 16V Boxer (AR33401)Engine overhaul: 1.7 16V Boxer (AR33401): Sections
8. 08Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16VEngine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V: Sections
9. 09Engine overhaul: 2.0 Twin Spark 16VEngine overhaul: 2.0 Twin Spark 16V: Sections
   • Index › Index
   • Generalities7 pages

     • Description
     • Cylinder head
     • Crankshaft
     • Valve gear timing
     • Vibration damper device with counter-rotating shafts
     • Lubrication2
   • Overhauling23 pages

     • Introduction
     • INTAKE MANIFOLD REMOVAL (pre-change versions)
     • Ignition coil removal
     • Removing the cylinder head2
     • Removing the camshaft drive belt pulley
     • Removing the engine oil pump assembly
     • Removing the crankshaft
     • Removing the water pump
     • Valves dis-assembly
     • Checks and Inspection Cylinder Head
     • Changing the valve guides
     • Checking the clearance between the cups and their seats
     • Camshafts and timing system bearings
     • Checks and inspection crankcase
     • Checking the pistons
     • Checking the clearance between connecting rod journals and the corresponding half bearings
     • Checking the clearance between pins and small end bushings
     • Checking the oil pump
     • Checking the crankshaft end float
     • Reassembling the cylinder head2
     • Assembly of counter-rotating shaft drive belt and checking valve gear timing
10. 10Engine overhaul: 1.9 JTD (AR32302)Engine overhaul: 1.9 JTD (AR32302): Sections
11. 11Engine overhaul: 1.9 TD (AR67501)Engine overhaul: 1.9 TD (AR67501): Sections
12. 12Engine overhaul: 3.0 V6 (AR16101)Engine overhaul: 3.0 V6 (AR16101): Sections
13. 13Engine overhaul: 3.0 V6 24V (AR16102)Engine overhaul: 3.0 V6 24V (AR16102): Sections
14. 14Engine overhaul: 2.0 V6 Turbo (AR16202)Engine overhaul: 2.0 V6 Turbo (AR16202): Sections