Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)07 · Brakes
07 · Brakes

Brake pedal

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Hydraulic system › Brake pedal
BrakesBrake pedal

The plate (4) pushed by the flexible blade (5) reacts on the toothed ring nut (3) and the catch (9) permanently in contact with the ring nut, prevents it from turning.

Self-adjusting device for the rear drum brake shoes with components 1 to 9 and the drum brake assembly

When the brake is released, the self-adjusting device is again compressed by the action of the upper shoe return spring (6): the toothed ring nut (3) stops in the angular position taken during braking.

This stop during rotation is due to the friction between the plate (4) and the toothed ring nut (3). With the toothed ring nut (3) locked during rotation, if the condition of wear of the lining due to previous braking actions is sufficient, the catch (9) engages the next tooth.

Toothed ring nut 3 with plate 4 and catch 9 during release of the brake

The maximum stroke of the toothed ring nut (3) on the adjustment screw (2) is one tooth (0.020 ÷ 0.025 mm): an exception to this is settling of the brakes after dis-assembly, in which case the stroke is two teeth.

If after prolonged braking, the brakes overheat and the temperature reaches 100° ÷ 110°C, the flexible blade (10) comes into action, which flexes and blocks the plate (4) in the neutral position.

Self-adjusting device with flexible blade 10 blocking the plate in the neutral position

During braking the toothed ring nut (3) will no longer be subjected to the thrust of the flexible blade (5), therefore the catch (9) will take the same angle as the ring nut tooth, which will be free to run with the adjustment screw (2) on the catch (9) without taking up the play caused by the expansion of the drum.

When overhauling, before assembly of the brake linings, the toothed ring nut (3) must be moved to contact the spring (7) and slackened one half of a turn.

BRAKE PEDAL

REMOVAL/REFITTING

  • Remove the fuse box and its support bracket (see GROUP 55).
  1. Turn and remove the stop light from its housing.
  2. Remove the pin fastening the brake pedal to the servobrake.
  3. Slacken the fastening nut and remove the brake pedal.
Brake pedal with stop light 1, pin 2 and fastening nut 3

Parts & tools for this job For 1994 Alfa Romeo 145/146

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