Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)05 · Gearbox
05 · Transmission

Removal/Refitting (1910 JTD) (page 8 of 8)

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Removal/Refitting (1910 JTD)
GearboxRemoval/Refitting (1910 JTD) · page 8 of 8
  1. Raise the taper ring (1a) of the thrust bearing until covering the spring (1b).
  2. Install the thrust bearing on the main shaft and couple it with the fork pin.
Thrust bearing assembly with taper ring and spring
  1. Install the clutch plate and clutch box centring them with tool no. 1.820.124.000.
Clutch plate and clutch box installation with tool

19 ÷ 23 Nm
1.9 ÷ 2.3 kgm

  • After assembling the gearbox and fastening it with its screws, work on the clutch control lever to engage the thrust bearing on the clutch.
  • Complete refitting, reversing the sequence followed for removal up to assembly of the gear selection/engagement unit, then adjust the gear selection/engagement cables as described below.
  1. Refit the support brackets complete with gear selection and engagement cables and fasten them with their nuts.
Gear selection/engagement unit support brackets
  1. Install tool no. 1.870.974.000 under the gear engagement cable catch ball.
  2. Connect the gear selection cable.
  3. Loosen the adjustment nut of the gear selection/engagement unit.
  • Tighten the adjustment nut of the gear selection/engagement unit after positioning the gearshift lever to neutral and moving it completely to the right.
  1. Connect the gearshift engagement cable.
  • Position the gearshift lever at reverse and remove the tool no. 1.870.974.000.
Gear shift lever adjustment with tool
  • Complete refitting, reversing the sequence followed for removal.

Parts & tools for this job For 1994 Alfa Romeo 145/146

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