Removal/Refitting (1910 JTD) (page 8 of 8)
- Make
- Alfa Romeo
- Model
- 145/146 Factory Service Manual
- Year
- 1994–1999
- Section
- Removal/Refitting (1910 JTD)
GearboxRemoval/Refitting (1910 JTD) · page 8 of 8
- Raise the taper ring (1a) of the thrust bearing until covering the spring (1b).
- Install the thrust bearing on the main shaft and couple it with the fork pin.
- Install the clutch plate and clutch box centring them with tool no. 1.820.124.000.
19 ÷ 23 Nm
1.9 ÷ 2.3 kgm
- After assembling the gearbox and fastening it with its screws, work on the clutch control lever to engage the thrust bearing on the clutch.
- Complete refitting, reversing the sequence followed for removal up to assembly of the gear selection/engagement unit, then adjust the gear selection/engagement cables as described below.
- Refit the support brackets complete with gear selection and engagement cables and fasten them with their nuts.
- Install tool no. 1.870.974.000 under the gear engagement cable catch ball.
- Connect the gear selection cable.
- Loosen the adjustment nut of the gear selection/engagement unit.
- Tighten the adjustment nut of the gear selection/engagement unit after positioning the gearshift lever to neutral and moving it completely to the right.
- Connect the gearshift engagement cable.
- Position the gearshift lever at reverse and remove the tool no. 1.870.974.000.
- Complete refitting, reversing the sequence followed for removal.
Parts & tools for this job For 1994 Alfa Romeo 145/146
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLSocket setSearch: socket set metric
- BOOKHaynes manualSearch: Haynes manual Alfa Romeo 145/146
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