Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)06 · 21 Gearbox
06 · Transmission

Removing/refitting (page 4 of 6)

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Gearbox unit
21 GearboxRemoving/refitting · page 4 of 6

– Install tool 1.860.978.000 on a hydraulic jack.

  1. Fasten the tool to the centre of the crossmember
  2. Slacken the nuts fastening the crossmember to the gearbox controls support.
  3. Slacken the screws fastening the crossmember to the body.
Diagram showing torque values for bolts on crossmember and tool 1.860.978.000

92 ÷ 113 Nm
9.4 ÷ 11.5 kgm

76 ÷ 94 Nm
7.7 ÷ 9.6 kgm

43 ÷ 47 Nm
4.4 ÷ 4.8 Kgm

  1. Slacken the screw on each side fastening the upper crossmember.
  2. Slowly lower the hydraulic jack and remove the crossmember complete with wishbones and stabilizer bar.
Diagram showing tool 1.860.978.000 attached to crossmember

92 ÷ 113 Nm
9.4 ÷ 11.5 Kgm

  1. Slacken the screws fastening the lower flywheel cover and remove it.
Diagram showing screws on lower flywheel cover with torque value 24 ÷ 31 Nm

24 ÷ 31 Nm
2.4 ÷ 3.1 Kgm

  1. Slacken the two nuts fastening the upper cover of the gearbox control cables.
  2. Slacken the two screws fastening the lower cover of the gearbox control cables.
  3. Retrieve the two covers.
Diagram showing nuts and screws on gearbox control cables with torque value 13 ÷ 16 Nm

13 ÷ 16 Nm
1.3 ÷ 1.6 Kgm

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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