Disassembly / reassembly
- Make
- Alfa Romeo
- Model
- GTV / Spider GTV and Spider (916) Factory Service Manual
- Year
- 1995–2000
- Section
- Brake groups › Disassembly / reassembly
33 BrakesDisassembly / reassembly
DISASSEMBLY / REASSEMBLY
- Disconnect the hose fitting from the caliper.
- Remove the bleed screw.
13 ÷ 15 Nm
1.3 ÷ 1.5 kgm
4 ÷ 6 Nm
0.4 ÷ 0.6 Kgm
- Blow a jet of compressed air in the brake fluid filler hole to make the piston come out.
- Remove the piston (2A), the seal (2B) and the protective boot (2C).
- Piston
- Seal
- Protective boot
CHECKS AND INSPECTIONS
- The piston and body should not show signs of scrapes or seizure; otherwise replace the caliper complete with piston.
- Always replace the protection boot and the seal.
- Make sure the bleed screw is not clogged.
- Make sure that the hose is not swollen or cracked.
- Change the brake pads if the thickness of the friction material turns on the instrument cluster warning light.
- Check the brake caliper support bracket for cracks and distortion.
CHANGING THE FRONT BRAKE PADS
- Remove the front wheel.
- Disconnect the electrical connection of the brake pad wear sensor.
- Slacken the caliper body upper fastening screw.
31 ÷ 38 Nm
3.2 ÷ 3.9 Kgm (Spider 4 cyl.)
22 ÷ 32 Nm
2.2 ÷ 3.3 Kgm (Other versions)
Parts & tools for this job For 1995 Alfa Romeo GTV / Spider
- PARTBrake padsSearch: Alfa Romeo GTV / Spider 1995 brake pads
- TOOLBrake bleeder kitSearch: one man brake bleeder kit
- FLUIDBrake fluidSearch: brake fluid
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