Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)08 · 33 Brakes
08 · Brakes

Disassembly / reassembly

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Brake groups › Disassembly / reassembly
33 BrakesDisassembly / reassembly

DISASSEMBLY / REASSEMBLY

  1. Disconnect the hose fitting from the caliper.
  2. Remove the bleed screw.
Caliper with hose fitting and bleed screw, showing torque values 4÷6 Nm / 0.4÷0.6 Kgm for bleed screw and 13÷15 Nm / 1.3÷1.5 Kgm for hose fitting

13 ÷ 15 Nm
1.3 ÷ 1.5 kgm

4 ÷ 6 Nm
0.4 ÷ 0.6 Kgm

  1. Blow a jet of compressed air in the brake fluid filler hole to make the piston come out.
  2. Remove the piston (2A), the seal (2B) and the protective boot (2C).
Hand using tool to remove piston, seal and protective boot from caliper
  1. Piston
  2. Seal
  3. Protective boot

CHECKS AND INSPECTIONS

  • The piston and body should not show signs of scrapes or seizure; otherwise replace the caliper complete with piston.
  • Always replace the protection boot and the seal.
  • Make sure the bleed screw is not clogged.
  • Make sure that the hose is not swollen or cracked.
  • Change the brake pads if the thickness of the friction material turns on the instrument cluster warning light.
  • Check the brake caliper support bracket for cracks and distortion.

CHANGING THE FRONT BRAKE PADS

  • Remove the front wheel.
  1. Disconnect the electrical connection of the brake pad wear sensor.
  2. Slacken the caliper body upper fastening screw.
Front brake assembly with caliper, showing torque values 31÷38 Nm / 3.2÷3.9 Kgm for Spider 4 cyl. and 22÷32 Nm / 2.2÷3.3 Kgm for Other versions

31 ÷ 38 Nm
3.2 ÷ 3.9 Kgm (Spider 4 cyl.)

22 ÷ 32 Nm
2.2 ÷ 3.3 Kgm (Other versions)

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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