Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)08 · 33 Brakes
08 · Brakes

Reassembly

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Brake groups › Reassembly
33 BrakesReassembly
  1. Remove the bleed screw.
    - Using tool no. 1.822.108.000, remove the piston (A), protection boot (B) and seal ring (C).
Diagram showing removal of brake components with tool 1.822.108.000
  1. Partially tighten the bleed screw.
    2. Fill the caliper with the specified brake fluid until fluid without air bubbles comes out of the connection hole of the hose.
Diagram showing filling the caliper with brake fluid

REASSEMBLY

  1. Fit the seal ring in the caliper body.
    2. Position the protection boot on the rear of the piston.
    3. Assemble the piston and adjust its position using tool no. 1.822.108.000.
Diagram showing reassembly of brake caliper components

13 ÷ 15 Nm
1.3 ÷ 1.5 Kgm

Diagram showing torque specifications for hose assembly and caliper mounting
  1. Tighten the bleed screw to the specified torque.
    2. Assemble the hose and lock the fitting to the specified torque.

4 ÷ 6 Nm
0.4 ÷ 0.6 Kgm

Diagram showing brake pad installation with torque specifications
  1. Position the brake pads, then assemble the brake caliper on the support tightening the new fastening screws to the specified torque.

31 ÷ 38 Nm
3.2 ÷ 3.9 Kgm

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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