Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)08 · 33 Brakes
08 · Brakes

Front brake caliper removal / refitting

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Brake groups › Front brake caliper removal / refitting
33 BrakesFront brake caliper removal / refitting
  1. When changing the brake pads only, check that the oscillation of the disk, in relation to the axis of rotation, is within the specified limits (0.15 mm max).

NOTE: The value must be measured 2 mm from the outside diameter of the disk.

Front brake caliper with dial gauge measuring disk oscillation

FRONT BRAKE CALIPER REMOVAL / REFITTING

  • Set the car on a lift.
  • Disconnect the battery (-) terminal.
  • Remove the wheel on the side concerned.
  1. Disconnect the intermediate union between the stiff pipe and the fluid delivery hose to the brake caliper.
  2. Disconnect the electrical connection of the brake pad wear sensor, then free them from the fastening on the shock absorber.
Brake caliper with sensor and hose connections

13 ÷ 15 Nm
1.3 ÷ 1.5 Kgm

  1. Slacken the two fastening screws and remove the brake caliper and pads.
  2. If necessary also remove the caliper body, slackening the two hub fastening screws.

NOTE: When refitting replace the caliper body fastening screws, tightening them to the specified torque.

Brake caliper with torque specifications

31 ÷ 38 Nm
3.2 ÷ 3.9 Kgm

22 ÷ 32 Nm
2.2 ÷ 3.3 Kgm

When refitting check that the rubber protection bellows of the fastening pin threads are intact, otherwise replace them.

When refitting the brake pad, with the wear sensor, it must be installed on the inner side of the disk (brake caliper piston side): at the same time check that the relief, machined on the outer side of the pad, is positioned at the rear with respect to the direction of travel.

When refitting bleed the air from the braking system (see specific paragraph).

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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