Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)08 · 07 Transmission
08 · Transmission

Differential (Limited Slip)

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Manual Transmission › Differential (Limited Slip)
07 TransmissionDifferential (Limited Slip)
  1. Install a new seal. Push the seal in until it seats against the lip in the casting. Smear the lip with a small amount of grease.
  2. Place the output shaft through the differential housing cover. Install the bearing circlip.

Place a support under the casting bearing race and press the output shaft to its seat. Ensure that the bearing race does not move - shims may be disturbed.

  1. Install new 'O' rings (x2)
Close-up view of a metal differential housing cover with a seal and circlip installed, and a close-up of a bolt hole in the casting
  1. Install the differential housing cover. Install bolts, smeared with Loctite 242 (x12). Torque bolts to 35 Nm.
  2. Ensure the drain plug is installed (Torque 49 Nm). Fill the differential with the specified oil (Refer to 'Specifications', page 7-3-2).
  3. Install the halfshaft. Torque bolts (x6) to 70 Nm.
  4. Install the vertical link (Refer to 'Rear Suspension (04.02)', page 4-3-1).
  5. Install the service brake and handbrake calipers (Refer to 'Brake System (06.00)', page 6-1-1).
  6. Install the undertray.
  7. Install the road wheel arches and road wheels (Refer to 'Road Wheel Nut Torque Tightening', page 4-5-7).
  8. Connect the vehicle battery.

Differential (Limited Slip)

Repair Operation Time (ROT)
ItemCode
Differential (Limited Slip) RenewTBA

Removal

  1. Disconnect the vehicle battery.
  2. Raise the vehicle and make safe.
  3. Remove the RH road wheel and road wheel arch liner.
  4. Remove the shear plate and rear undertray
  5. Drain the gearbox oil.
A long L-shaped metal tool inserted into a drain plug hole on an orange differential casing
  1. Remove the RH rear exhaust pipe (Refer to 'Pipes and Supports (09.03)', page 9-2-1).
  2. Remove the RH halfshaft.
Exploded diagram showing the removal of the halfshaft nut, followed by the withdrawal of the halfshaft from the differential assembly
  1. Remove the halfshaft nut.
  2. Remove bolts (x6) and washers (x3).
  3. Withdraw the halfshaft.

Parts & tools for this job For 2005 Aston Martin DB9

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