Differential (Limited Slip)
- Make
- Aston Martin
- Model
- DB9 Factory Workshop Manual
- Year
- Issue 2, 2005
- Section
- Manual Transmission › Differential (Limited Slip)
07 TransmissionDifferential (Limited Slip)
- Install a new seal. Push the seal in until it seats against the lip in the casting. Smear the lip with a small amount of grease.
- Place the output shaft through the differential housing cover. Install the bearing circlip.
Place a support under the casting bearing race and press the output shaft to its seat. Ensure that the bearing race does not move - shims may be disturbed.
- Install new 'O' rings (x2)
- Install the differential housing cover. Install bolts, smeared with Loctite 242 (x12). Torque bolts to 35 Nm.
- Ensure the drain plug is installed (Torque 49 Nm). Fill the differential with the specified oil (Refer to 'Specifications', page 7-3-2).
- Install the halfshaft. Torque bolts (x6) to 70 Nm.
- Install the vertical link (Refer to 'Rear Suspension (04.02)', page 4-3-1).
- Install the service brake and handbrake calipers (Refer to 'Brake System (06.00)', page 6-1-1).
- Install the undertray.
- Install the road wheel arches and road wheels (Refer to 'Road Wheel Nut Torque Tightening', page 4-5-7).
- Connect the vehicle battery.
Differential (Limited Slip)
| Repair Operation Time (ROT) | |
|---|---|
| Item | Code |
| Differential (Limited Slip) Renew | TBA |
Removal
- Disconnect the vehicle battery.
- Raise the vehicle and make safe.
- Remove the RH road wheel and road wheel arch liner.
- Remove the shear plate and rear undertray
- Drain the gearbox oil.
- Remove the RH rear exhaust pipe (Refer to 'Pipes and Supports (09.03)', page 9-2-1).
- Remove the RH halfshaft.
- Remove the halfshaft nut.
- Remove bolts (x6) and washers (x3).
- Withdraw the halfshaft.
Parts & tools for this job For 2005 Aston Martin DB9
- PARTClutch kitSearch: Aston Martin DB9 2005 clutch kit
- TOOLClutch alignment toolSearch: clutch alignment tool
- FLUIDGear oilSearch: Aston Martin DB9 manual gearbox oil
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