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Fiat Ducato Factory Service Manual (2002-2006)19 · Body panels and frame
19 · Body & interior

Rear wing lower reinforcement

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Removing refitting › Rear wing lower reinforcement
Body panels and frameRear wing lower reinforcement

REAR WING LOWER REINFORCEMENT

Operation 7210E50 · EXTERNAL PARTS

Removing

- Close the tailgate to facilitate the operations.

two people are needed to remove the tailgate

- Support the tailgate.

1. Undo the bolts fixing the centre sliding pulley and remove it from the tailgate.

REAR WING LOWER REINFORCEMENT

1. Undo the bolts fixing the mounting bracket to the lower sliding pulley.

REAR WING LOWER REINFORCEMENT

- Remove the tailgate releasing it from the upper guide.

Refitting

- Position the tailgate fitting the upper pulley in the guide.

- Screw in the bolts fixing the mounting bracket to the lower sliding pulley without tightening them.

- Position the centre pulley on the tailgate and screw in the fixing bolts without tightening them.

1. Remove the oddments pocket (if fitted).

2. Loosen the front bolts (2a) and the inner bolts (2b) fixing the sliding guide and adjust the lengthwise position.

the arrows indicate the possible movements for the adjustment.

REAR WING LOWER REINFORCEMENT

- Tighten the bolts fixing the sliding guide.

- Fit the oddments pocket.

1. Loosen the bolts fixing the centre pulley (1a) and the mounting bracket to the lower pulley (1b) and adjust the vertical position.

the arrows indicate the possible movements for the adjustment.

REAR WING LOWER REINFORCEMENT

- Tighten the bolts fixing the mounting bracket to the lower sliding pulley to the recommended torque.

Value - daNmFasteningComponentØ
2.4 daNmBoltSLIDING DOOR SUPPORTS/PINSM8

- Tighten the bolts fixing the centre pulley to the recommended torque.

Value - daNmFasteningComponentØ
4.0 daNmBoltCENTRAL FIXED DOORM10

1. Loosen the bolts fixing the upper pulley (1a) and the bolts fixing the mounting bracket to the lower pulley (1b) and adjust the alignment.

the arrows indicate the possible movements for the adjustment.

REAR WING LOWER REINFORCEMENT

- Tighten the bolts fixing the mounting bracket to the lower sliding pulley to the recommended torque.

Value - daNmFasteningComponentØ
2.4 daNmBoltSLIDING DOOR SUPPORTS/PINSM8

- Tighten the bolt fixing the upper pulley to the recommended torque.

Value - daNmFasteningComponentØ
2.4 daNmBoltSLIDING DOOR SUPPORTS/PINSM8

- Completely open the tailgate.

1. Loosen the bolt fixing the ratchet gear, adjust the position of the locking device and retighten the fixing bolt.

2. Tighten the adjustment screw (to reduce) or loosen it (to increase) the load.

the arrows indicate the possible movements for the adjustment.

REAR WING LOWER REINFORCEMENT

1. Loosen the bolts fixing the front striker to the bodyshell and adjust the position.

the arrows indicate the possible movements for the adjustment.

REAR WING LOWER REINFORCEMENT

- Tighten the fixing bolts.

1. Loosen the bolts fixing the front striker to the bodyshell and adjust the position of the front pins.

the arrows indicate the possible movements for the adjustment.

REAR WING LOWER REINFORCEMENT

- Tighten the fixing bolts.

1. Loosen the bolts fixing the rear side striker to the tailgate bodyshell and adjust the position.

the arrows indicate the possible movements for the adjustment.

REAR WING LOWER REINFORCEMENT

- Tighten the fixing bolts to the recommended torque.

Value - daNmFasteningComponentØ
1.6 daNmBoltSLIDING DOOR STRIKER ON CENTRAL PILLARM8

1. Loosen the bolts fixing the lock striker to the bodyshell and adjust the position.

the arrows indicate the possible movements for the adjustment.

REAR WING LOWER REINFORCEMENT

- Tighten the fixing bolts to the recommended torque.

Value - daNmFasteningComponentØ
5.0 daNmBoltSLIDING DOOR LOCK STRIKERM12

Parts & tools for this job For 2002 Fiat Ducato

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