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Fiat Ducato Factory Service Manual (2002-2006)08 · Engine
08 · Engine

Exhaust pipe attachment to engine - r + r

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Exhaust pipes and silencers › Exhaust pipe attachment to engine - r + r
EngineExhaust pipe attachment to engine - r + r

EXHAUST PIPE ATTACHMENT TO ENGINE - R + R

Operation 1076B50 · EXHAUST PIPES AND SILENCERS

2.0 16V

Removing

- Disconnect the negative battery terminal.

Op. 7055B54 UNDER-ENGINE GUARD - R R

1. Disconnect the electrical connection for the Lambda sensor (1a), undo the Lambda sensor (1b) and remove it.

2. Undo the bolts fixing the front exhaust silencer (2a) and move the front exhaust silencer (2b) aside.

3. Undo the bolt fixing the exhaust pipe to the bracket (3a), loosen the bolt securing the bracket to the gearbox (3b) and move the bracket (3c) aside.

4. Undo the exhaust manifold (4a) fixing nuts and remove the exhaust pipe (4b).

EXHAUST PIPE ATTACHMENT TO ENGINE - R + R

Refitting

- Fit the exhaust pipe.

- Tighten the exhaust manifold fixing nuts to torque.

- Position the bracket.

- Tighten the bolt fixing the bracket to the gearbox.

- Tighten the bolt fixing the exhaust pipe to the bracket to torque.

- Position the front exhaust silencer.

- Tighten the bolts fixing the front exhaust silencer to torque.

- Fit the Lambda sensor.

- Tighten the Lambda sensor to torque.

Value - daNmFasteningComponentØ
(Lambda sensor) 3.8 - 5.8BoltEXHAUST PIPE TO ENGINEM18 X 1,5

- Connect the electrical connection for the Lambda sensor.

Op. 7055B54 UNDER-ENGINE GUARD - R R

- Connect the negative battery terminal.

2.3 JTD 16V

Removing

- Position the vehicle on a lift.

- Raise the lift.

1. Undo the fixing nuts (1a) and separate the exhaust pipe from the flange (1b) for the turbocharger hose.

2. Undo the bolts fixing the rear flange (2a) and remove the exhaust pipe attachment to the engine (2b).

EXHAUST PIPE ATTACHMENT TO ENGINE - R + R

Refitting

- Fit the exhaust pipe attachment to the engine.

- Tighten the bolts fixing the flange to the rear exhaust silencer.

Value - daNmFasteningComponentØ
2.6BoltREAR SILENCER EXHAUSTM8

- Tighten the nuts fixing the exhaust pipe to the turbocharger to torque.

Value - daNmFasteningComponentØ
2.6NutsEXHAUST PIPE TO ENGINEM8

- Lower the lift.

- Remove the vehicle from the lift.

2.8 JTD 8V

- Operation not available.

2.0 JTD 8V

Removing

- Position the vehicle on a lift.

- Raise the lift.

1. Undo the fixing nuts (1a) and separate the exhaust pipe from the flange (1b) for the turbocharger hose.

2.. Undo the bolts fixing the rear flange (2a) and remove the exhaust pipe attachment to the engine (2b).

EXHAUST PIPE ATTACHMENT TO ENGINE - R + R

Refitting

- Fit the exhaust pipe attachment to the engine.

- Tighten the bolts fixing the flange to the rear exhaust silencer.

Value - daNmFasteningComponentØ
2,6BoltsREAR SILENCER EXHAUSTM8

- Tighten the nuts fixing the exhaust pipe to the turbocharger to torque.

Value - daNmFasteningComponentØ
2.6NutsEXHAUST PIPE TO ENGINEM8

- Lower the lift.

- Remove the vehicle from the lift.

Parts & tools for this job For 2002 Fiat Ducato

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