Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Fiat Ducato Factory Service Manual (2002-2006)08 · Engine
08 · Engine

Construction specifications

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Fuel tank and pipes › Construction specifications
EngineConstruction specifications

CONSTRUCTION SPECIFICATIONS

2.0 16V

The petrol supply system consists of the following parts:The petrol supply system consists of the following parts:tank;fuel pump submerged in tank;mesh prefilter located on the pump intake;delivery line;four injectors;fuel pressure regulator;return line;cut-off valvetank;fuel pump submerged in tank;mesh prefilter located on the pump intake;delivery line;four injectors;fuel pressure regulator;return line;cut-off valve

2.0 16V · Methane

The dual operation fuel system (petrol and methane) consists of a traditional fuel system (Magneti Marelli IAW 48P.2) for petrol operation and a built in (Metatron) CNG fuel system for methane operation.The methane fuel system is described in subassembly: Characteristic of working principle1042BOMBOLA CNG (METANO) E TUBAZIONI

2.0 16V · GPL

The dual fuel system (petrol and LPG) consists of a combination of a basic conventional petrol system (Magneti Marelli IAW 48P2) for petrol operation and a Liquid Petroleum Gas supply system (Metatron) for LPG operation.The LPG fuel system is described in subassembly: Characteristic of working principle1043SERBATOIO GPL E TUBAZIONI

2.0 16V · GPL, Methane

FUEL TANK

The 80 litre capacity fuel tank is made out of plastic.It is equipped with a flexible filler fitting and includes a seat for installation of the fuel pump assembly. It is also equipped with seats for housing fuel evaporation control system components.

CONSTRUCTION SPECIFICATIONS

ELECTRIC FUEL PUMP

The pump is housed inside the tank in a special cradle and contains a mesh filter on the intake side. The pump used in this system is volumetric type. It houses a cut-off valve and a pressure relief valve set to a value of 6.5 ± 0.5 bar that by-passes the output to the input when high pressures occur to prevent the electrical motor from overheating. Operating voltage ranges from 7 to 15 volts.The pump operates at temperatures between -30 °C and +70 °C and its rated output is 140 l/h at a pressure of 2.5 bar and a supply voltage of 12V.It is supplied via a relay controlled directly by the ECU:

CONSTRUCTION SPECIFICATIONS

INERTIA SWITCH

If the vehicle suffers an impact, the inertia switch, fitted in the engine compartment on the bulkhead near the battery, interrupts the connection to earth (a) of the fuel pump (b) and closes the solenoid valves for the canisters (c) and the pressure reduction unit and, as a result, the supply to both systems is interrupted.

CONSTRUCTION SPECIFICATIONS

The inertia switch consists of a steel ball fitted in a housing (tapered seat) and maintained in position by the attractive force of a permanent magnet.In the case of violent vehicle impact, the ball is released from the magnetic detent and opens the normally closed (N.C.) electrical circuit interrupting the connection to earth of the fuel pump.Simply press the switch until it clicks home to restore the earth connection.

If a smell of fuel or fuel system leaks are noted after even an apparently slight impact, do not reset the inertia switch but find and repair the fault to prevent the risk of fire. Otherwise, if no leaks are noted and the vehicle can be driven away, press the button to reactivate the pump.

Intertia switch components

The following figure shows the inertia switch components,

CONSTRUCTION SPECIFICATIONS

Parts & tools for this job For 2002 Fiat Ducato

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