Transmission with joints included - r.r.
- Make
- Fiat
- Model
- Ducato Factory Service Manual
- Year
- 2002–2006
- Section
- Transmission shaft › Transmission with joints included - r.r.
TRANSMISSION WITH JOINTS INCLUDED - R.R.
Removing
- Position the vehicle on the lift.
1. Position a hydraulic lift (1a) with tool (1b) to support the entire transmission unit.
| Description | Code | Function | |
|---|---|---|---|
| 1b | Support | 1.870.602.001 | Transmission stand |
2. Release the spring of the handbrake link from the rear propeller shaft sleeve.
- Position a suitable container for collecting the rear differential fluid.
1. Undo the differential plug and drain the transmission fluid
2. Undo the bolts securing the rear transmission shaft to the rear differential.
- Loosen the greaser for the universal joint securing the front propeller shaft to the rear drive idler unit.
1. Undo the fixing bolts (1a) and move the safety bracket (1b) aside.
2. Loosen the bolts fixing the front propeller shaft universal joint to the rear drive idler unit.
1. Undo the bolt fixing the viscous coupling to the mounting bracket.
1. Release the transmission assembly from the front idler unit and rear differential and remove.
- Remove the hydraulic lift and the support tool.
| Description | Code | Function | |
|---|---|---|---|
| Support | 1.870.602.001 | Transmission stand |
Refitting
- Using a hydraulic lift with a stand, fit the transmission assembly in its housing.
| Description | Code | Function | |
|---|---|---|---|
| Support | 1.870.602.001 | Transmission stand |
- Tighten the bolts securing the rear transmission shaft sleeve to the rear differential.
- Tighten the bolts fixing the viscous coupling to the mounting bracket.
- Tighten the bolts fixing the safety bracket.
- Tighten the bolts fixing the front propeller shaft universal joint to the rear drive idler unit.
- Tighten the grease fitting for the universal joint securing the front propeller shaft to the rear drive idler unit.
- Secure the spring of the handbrake link to the rear propeller shaft sleeve.
- Top up the rear differential fluid level.
- Remove the hydraulic lift and the support tool.
| Description | Code | Function | |
|---|---|---|---|
| Support | 1.870.602.001 | Transmission stand |
- Remove the vehicle from the lift.
Parts & tools for this job For 2002 Fiat Ducato
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLSocket setSearch: socket set metric
- BOOKHaynes manualSearch: Haynes manual Fiat Ducato
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