Workshop Manuals Factory service & repair Fiat
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Fiat Ducato Factory Service Manual (2002-2006)11 · Transmission (4x4)
11 · Transmission

Transmission with joints included - r.r.

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Transmission shaft › Transmission with joints included - r.r.
Transmission (4x4)Transmission with joints included - r.r.

TRANSMISSION WITH JOINTS INCLUDED - R.R.

Operation 2410A18 · TRANSMISSION SHAFT BETWEEN THE TRANSMISSION AND THE DIFFERENTIAL

2.0 16V, 2.8 JTD 8V · 4X4

Removing

- Position the vehicle on the lift.

1. Position a hydraulic lift (1a) with tool (1b) to support the entire transmission unit.

DescriptionCodeFunction
1bSupport1.870.602.001Transmission stand

2. Release the spring of the handbrake link from the rear propeller shaft sleeve.

TRANSMISSION WITH JOINTS INCLUDED - R.R.

- Position a suitable container for collecting the rear differential fluid.

1. Undo the differential plug and drain the transmission fluid

2. Undo the bolts securing the rear transmission shaft to the rear differential.

TRANSMISSION WITH JOINTS INCLUDED - R.R.

- Loosen the greaser for the universal joint securing the front propeller shaft to the rear drive idler unit.

1. Undo the fixing bolts (1a) and move the safety bracket (1b) aside.

2. Loosen the bolts fixing the front propeller shaft universal joint to the rear drive idler unit.

TRANSMISSION WITH JOINTS INCLUDED - R.R.

1. Undo the bolt fixing the viscous coupling to the mounting bracket.

TRANSMISSION WITH JOINTS INCLUDED - R.R.

1. Release the transmission assembly from the front idler unit and rear differential and remove.

- Remove the hydraulic lift and the support tool.

DescriptionCodeFunction
Support1.870.602.001Transmission stand
TRANSMISSION WITH JOINTS INCLUDED - R.R.

Refitting

- Using a hydraulic lift with a stand, fit the transmission assembly in its housing.

DescriptionCodeFunction
Support1.870.602.001Transmission stand

- Tighten the bolts securing the rear transmission shaft sleeve to the rear differential.

- Tighten the bolts fixing the viscous coupling to the mounting bracket.

- Tighten the bolts fixing the safety bracket.

- Tighten the bolts fixing the front propeller shaft universal joint to the rear drive idler unit.

- Tighten the grease fitting for the universal joint securing the front propeller shaft to the rear drive idler unit.

- Secure the spring of the handbrake link to the rear propeller shaft sleeve.

- Top up the rear differential fluid level.

- Remove the hydraulic lift and the support tool.

DescriptionCodeFunction
Support1.870.602.001Transmission stand

- Remove the vehicle from the lift.

Parts & tools for this job For 2002 Fiat Ducato

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