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Fiat Ducato Factory Service Manual (2002-2006)11 · Transmission (4x4)
11 · Transmission

Viscous joint - revision on disconnected assembly

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Transmission shaft › Viscous joint - revision on disconnected assembly
Transmission (4x4)Viscous joint - revision on disconnected assembly

VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

Operation 2410A53 · TRANSMISSION SHAFT BETWEEN THE TRANSMISSION AND THE DIFFERENTIAL

2.0 16V, 2.8 JTD 8V · 4X4

Removing

Op. 2410A18 TRANSMISSION WITH JOINTS INCLUDED - R.R.

Op. 2410A51 VISCOUS JOINT (ASSEMBLY) - R.R.

1. Undo the fixing bolts (1a) and remove the viscous coupling flange (1b).

VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

1. Withdraw the viscous coupling from its seat and remove.

VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

- Removal of the above parts should be treated as a destructive operation.

1. Remove bearing (1a) and its oil seal (1b) from the viscous coupling mount.

VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

- Work on the viscous coupling flange removed previously.

1. Remove the retaining spring.

2. Separate flange (2a) from cover (2b), recovering dust sealing ring (2c).

VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

- Removal of the above parts should be treated as a destructive operation.

- Work from the side of the cover with the smaller circumference.

1. Remove the oil sealing ring.

2. Remove bearing (2a) from cover (2b).

VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

- Removal of the above parts should be treated as a destructive operation.

- Work from the side of the cover with the larger circumference.

1. Remove the oil sealing ring.

2. Remove bearing (2a) from cover (2b).

VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

Refitting

1. Position the viscous coupling mount (1a) on the press working surface, fit the new bearing (1b) in its seat using an appropriate fitting tool (1c).

DescriptionCodeFunction
1cFitting tool1.875.089.000Fitting the bearing
VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

1. Fit the new oil ring (1a) in its seat on the viscous coupling using an appropriate fitting tool (1b).

DescriptionCodeFunction
1bFitting tool1.870.899.800Fitting the oil seal
VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

- Work on the viscous coupling flange cover.

- Work from the side of the cover with the larger circumference.

1. Position the viscous coupling flange cover (1a) on the press working surface, fit the new bearing (1b) in its seat using an appropriate fitting tool (1c).

DescriptionCodeFunction
1cFitting tool1.870.100.002Fitting the bearing
VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

1. Fit the new oil ring (1b) in its seat on the viscous coupling flange cover (1a) using an appropriate fitting tool (1c).

DescriptionCodeFunction
1cFitting tool1.860.990.000Fitting the oil seal
VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

- Work from the side of the cover with the smaller circumference.

1. Position the viscous coupling flange cover (1a) on the press working surface, fit the new bearing (1b) in its seat using an appropriate fitting tool (1c).

DescriptionCodeFunction
1cFitting tool1.875.089.000Fitting the bearing
VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

1. Fit the new oil ring (1b) in its seat on the viscous coupling flange cover (1a) using an appropriate fitting tool (1c).

DescriptionCodeFunction
1cFitting tool1.860.990.000Fitting the oil seal
VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

1. Fit the oil sealing ring (1a) on flange (1b) and press-fit the flange in the cover (1c).

- Fit the retaining clip in its seat on the flange.

VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

1. Fit the viscous coupling in its seat on the mount.

VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

1. Fit the flange with cover (1a) in its seat on the viscous coupling mount and tighten the bolts (1b).

VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

Op. 2410A51 VISCOUS JOINT (ASSEMBLY) - R.R.

Op. 2410A18 TRANSMISSION WITH JOINTS INCLUDED - R.R.

Parts & tools for this job For 2002 Fiat Ducato

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