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Fiat Idea Factory Service Manual (2003-2012)08 · Engine
08 · Engine

Rear fuel delivery line - r r

Make
Fiat
Model
Idea Factory Service Manual
Year
2003–2012
Section
Fuel tank and pipes › Rear fuel delivery line - r r
EngineRear fuel delivery line - r r

Rear fuel delivery line - r r

Operation 1040B36 · Fuel supply/return circuit pipe

1.3 JTD 16v

Removing

Position the vehicle on the ramp

Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

NameConnector
BatteryA1B

1. Disconnect the electrical connection from the air flow meter.

NameConnector
1Air flow meterK41

2. Loosen the band and disconnect the the turbocharger air inlet sleeve from the rigid pipe, air flow meter side.

Rear fuel delivery line - r r

1. Remove the air filter (1a) complete with air flow meter (1b) by releasing from the underlying pins and then from the rear fastenings.

Rear fuel delivery line - r r

1. Disconnect the quick-release connector of the rear fuel supply pipe, fuel filter side.

Rear fuel delivery line - r r

1. Release the rear fuel supply pipe from the attachments in the engine compartment.

Rear fuel delivery line - r r

1. Undo the bolts (1a) and remove the fuel pipe protection (1b).

2. Release the rear fuel supply pipe from the underbody fastenings.

Rear fuel delivery line - r r

1. Release the protection and move it aside.

2. Loosen the handbrake adjustment nut.

Rear fuel delivery line - r r

1. Undo the bolts securing the rear exhaust silencer to the bodyshell.

Rear fuel delivery line - r r

1. Release the handbrake cable (1a) from the band (1b).

2. Undo the nuts (2a), remove the clip (2b) and remove the central heat shield (2c).

Rear fuel delivery line - r r

1. Remove protective cover (1a) and disconnect handbrake cable from unit on the shoes (1b)

Rear fuel delivery line - r r

1. Position a hydraulic jack fitted with a suitable tool under the fuel tank.

2. Undo the fuel tank bracket retaining bolts.

3. Lower the fuel tank as necessary to disconnect the quick-release connector of the rear fuel supply pipe, fuel pump side.

Release the rear fuel supply pipe from the attachment on the fuel tank and remove it.

Rear fuel delivery line - r r

Refitting

Refit in its seating the rear fuel supply pipe and secure it with the band on the fuel tank.

Connect the quick-release connector of the rear fuel supply pipe, fuel pump side.

Place the fuel tank back in its housing using the hydraulic jack.

Tighten the bolts securing the fuel tank brackets.

Remove the hydraulic jack fitted with a suitable tool used to support the fuel tank.

Connect the handbrake cable to the attachment on the shoes and refit the protective cover in its seating.

Refit the rear heat shield in its seating, then secure it with the clip and nuts.

Secure the handbrake cable with the band.

Tighten the bolts securing the rear exhaust silencer to the bodyshell.

Secure the rear fuel supply pipe with the underbody fixings.

Place the fuel pipe protection back in their housings and secure them using the bolts.

Secure the rear fuel supply pipe with the attachments in the engine compartment.

Connect the quick-release connector of the rear fuel supply pipe, fuel filter side.

Replace the air filter, complete with air flow meter, in its housing.

Connect the air intake sleeve to the turbocharger, air flow meter side, and tighten the band.

Connect the electrical connection to the air flow meter.

Proceed with refitting - 3380A04 handbrake - check travel.

Connect the negative (-) battery terminal.

Remove the car from the ramps.

Parts & tools for this job For 2003 Fiat Idea

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