NOTE: Position ground lead to mounting bolt.

45. Remove 2 clips securing harness to transfer box.
46. Position a jack to support main gearbox.

47. Remove nut and 4 bolts securing transfer box to
48. Fit 3 guide studs, LRT-41-009, through transfer
49. Lower hoist and withdraw transfer box from main
50. Remove transfer box.

Refit

51. Ensure joint faces of transfer box and main
38. Remove nut securing transfer gearbox RH mounting to mounting rubber.
52. Lubricate oil seal in joint face of transfer box.
39. Remove 3 nuts and bolts securing transfer
53. Secure transfer box to adaptor plate on lifting

gearbox mounting bracket to chassis. Remove transfer box RH mounting bracket and collect rubber mounting heat shield.

54. Remove guide studs, and secure transfer box to
40. Lower transmission sufficiently to gain access to harness connectors and transfer box breather pipe connection.
55. Connect muliplugs/connectors to transfer box.
56. Position breather pipe to transfer box, fit new

57. Fit link to differential lock lever and pivot arm and
58. Connect high/low lever to operating rod and
59. Raise hoist and remove jack supporting main
60. Position RH mounting rubber heat shield and
61. Align RH mounting bracket to chassis and
62. Tighten nut securing RH mounting.
41. Remove banjo bolt from transfer box breather 63. Align LH mounting bracket to chassis and pipe and collect 2 sealing washers. Discard sealing washers.
42. Remove retaining clip and disconnect high/low lever from operating rod.
43. Remove 2 clips at lower end of pivot arm and disconnect differential lock lever link.
44. Disconnect the following multiplugs/connectors from transfer box: Speed transducer Parking solenoid Neutral detection switch Differential lock Temperature sensor switch

CAUTION: Use a block of wood or hard rubber pad to protect gearbox.

main gearbox extension case.

box bolt holes to support it during removal.

gearbox.

gearbox are clean and guide studs, LRT-41-009, are fitted to extension case.

hoist and raise hoist until transfer box can be located over guide studs.

main gearbox extension case. Tighten fixings to 45 Nm, 33 lbf/ft.

sealing washers and tighten banjo bolt to 15 Nm, 11 lbf ft.

secure with retaining clips.

secure with retaining clip.

gearbox.

mounting bracket and secure loosely with retaining nut.

secure with nuts and bolts.

secure with nuts and bolts.

NOTE: Position ground lead to mounting bolt.