300Tdi Defender
80
HEATING AND VENTILATION
4
REPAIR
HEATER CONTROL CABLE - TEMPERATURE
CONTROL
Service repair no - 80.10.05
Remove
1. Disconnect battery.
2. Remove 4 screws securing instrument panel to
fascia cowl.
3. Pull instrument panel away from fascia and
disconnect speedometer cable to give easier
access to control cable at bulkhead.
4. Remove retaining screws and pull off air
distribution and temperature control lever knobs.
5. Remove 3 screws and detach side cover,
complete with control lever assembly.
6. Remove 2 screws securing control lever
assembly to side cover and remove cover. Note
plastic screw spacers fitted between cover and
control lever assembly and retain.
7. Remove small bolt and release outer cable
retaining clip.
8. Slacken grub screw and release inner cable from
clevis.
9. From inside engine compartment, release outer
cable retaining clip at heater unit.
10. Slacken trunnion fixing and release inner cable
from heater unit flap lever.
11. Release 2 retaining clips securing control cables
to engine bulkhead and heater hoses.
12. Pull control cable through bulkhead grommet
and remove from vehicle.
Refit
13. Fit new control cable to heater flap lever trunnion
with approximately 10 mm of inner cable
protruding from trunnion. Fully tighten trunnion.
14. Secure outer cable with retaining clip.
15. Route control cable through sealing grommet
and along inside of engine bulkhead to fascia
panel.