TD5 Defender
33
CLUTCH
2
REPAIR
BEARING - CLUTCH RELEASE
Service repair no - 33.25.12
Remove
1. Remove gearbox assembly. See MANUAL
GEARBOX, Repair.
2. Remove retaining peg and remove release
bearing.
3. Remove bolt securing clutch release fork,
remove retaining clip and remove clutch release
fork.
Refit
4. Clean release fork.
5. Examine clutch release fork pivot points for
wear.
6. Apply a smear of Molybdenum disulphide grease
to release fork pivot points.
7. Fit retaining clip ensuring it locates over pivot
point washer.
8. Fit bolt and tighten to 10 Nm (7 lbf.ft).
9. Clean release bearing and bearing sleeve
mating faces.
10. Apply smear of Molybdenum disulphide grease
to release bearing sleeve.
11. Fit release bearing and secure with retaining
peg.
12. Fit gearbox assembly. See MANUAL
GEARBOX, Repair.
CLUTCH - MASTER CYLINDER LH DRIVE
Service repair no - 33.20.01
Remove
1. Remove 3 screws securing closing panel to
lower ’A’ post.
2. Release closing panel sufficient to gain access
to clutch and brake pedal bracket bolts.
3. Remove clutch pedal rubber.
4. Remove 12 bolts securing clutch and brake
pedal brackets to body.
