TD5 Defender
TRANSFER GEARBOX
7
REPAIR
SWITCH - DIFFERENTIAL LOCK WARNING LAMP
Service repair no - 41.20.34
Remove
1. Remove battery cover.
2. Disconnect battery negative lead.
3. Remove gear lever knobs.
4. Remove gearbox tunnel carpet.
5. Remove gear lever (s) gaiter.
6. Release and remove insulation pad from around
gear levers.
7. Remove 2 screws securing relay/fuse panel and
collect 2 spacers.
8. Release bulkhead carpet from LH side of tunnel
and move aside.
9. Remove 2 bolts securing hand-brake lever to
body and move aside.
10. Remove 13 screws securing tunnel cover.
11. Release and remove tunnel cover.
12. Disconnect Lucars from differential lock warning
lamp switch.
13. Loosen and remove switch.
NOTE: Locknut fitted in place of spacer on
early transfer boxes.
14. Remove locknut/spacer from switch.
Refit
15. Clean switch, locknut/spacer and mating face on
gearbox.
16. Fit locknutnut/spacer to switch with counterbore
on spacer positioned towards switch head.
NOTE: To ensure that the switch setting is
correct, make sure the spacer is fully
tightened to switch head, (no gap).
