Clutch plate and release bearing - ’k’ series

CLUTCH PLATE AND RELEASE BEARING - ’K’ SERIES

Service repair no - 33.10.01

Remove

1. Remove gearbox. See MANUAL GEARBOX, Repairs.

2. Place a circular piece of flat plate across diaphragm fingers and insert feeler gauges between plate and fingers; measure finger clearance. diaphragm finger clearance - service limit = 1.0 mm Renew pressure plate if clearance obtained is outside service limits.

3. Progressively loosen then remove 6 bolts securing pressure plate to flywheel.
4. Remove pressure plate.
5. Remove clutch plate.
6. Inspect clutch linings for signs of wear or oil contamination. Check for broken or weak springs and signs of cracking of spring apertures; renew components as necessary.
7. Measure clutch plate thickness, renew plate if less than service limit. clutch plate thickness - NEW = 7.40 mm - 6.90 mm clutch plate thickness - SERVICE LIMIT = 5.60 mm.
8. Measure rivet depth, renew plate if less than service limit. rivet depth - NEW = 1.0 mm rivet depth - SERVICE LIMIT = 0.20 mm