Clutch assembly and release bearing - ’l’ series

10. Fit pressure plate bolts finger tight.
11. Working in diagonal sequence, progressively tighten pressure plate bolts to 25 Nm.

NOTE: During the above procedure, ensure diaphragm fingers do not crimp service tool. When a slight drag is felt between fingers and tool, remove tool.

12. Fit gearbox. See MANUAL GEARBOX, Repairs.

CLUTCH ASSEMBLY AND RELEASE BEARING - ’L’ SERIES

Service repair no - 33.10.01

Remove

1. Remove gearbox assembly. See MANUAL GEARBOX - ’PG1’, Repairs.

2. Place a circular piece of flat plate across diaphragm fingers and insert feeler gauges between plate and fingers.

Diaphragm finger clearance limit = 1.0 mm

3. Measure diaphragm finger height above bolted surface of pressure plate.

Diaphragm finger height: new clutch plate = 29.1 - 32.0 mm service limit = 36.5 mm

Renew pressure plate if clearances are outside service limit.

4. Using a socket and extension bar on crankshaft pulley bolt, rotate crankshaft until locking pin LRT-12-058 can be inserted through hole in gearbox mounting plate and into hole in flywheel.