03 · General

Manual gearbox - PG1

InformationManual gearbox - PG1 · page 1 of 2

MANUAL GEARBOX - PG1

Gear ratios: 1.8 ’K’

Fifth

0.649 : 1

0.649 : 1 (overall 3.974) (overall 3.446)

Fourth	0.848 : 1 0.848 : 1 (overall 5.019) (overall 4.509)
Third	1.222 : 1 1.222 : 1 (overall 7.483) (overall 6.498)
Second	1.894 : 1 1.894 : 1 (overall 11.598) (overall 10.071)
First	3.250 : 1 3.250 : 1 (overall 19.902) (overall 17.281)
Reverse	3.000 : 1 3.000 : 1
Reverse idler gear to selector fork clearance	0.5 to 1.1 mm
Selector fork prong width	13.0 to 13.3 mm
Selector fork groove to pin clearance:
Standard	0.05 to 0.35 mm
Service limit	0.50 mm
Selector fork groove width	7.05 to 7.25 mm
Gearshift arm to guide clearance:
Standard	0.20 to 0.30 mm
Service limit	0.55 mm
Interlock shift guide groove width	8.10 to 8.20 mm
Synchro ring to gear clearance:
Standard	0.85 to 1.10 mm
Service limit (minimum clearance)	0.40 mm
Selector shaft forks in synchro sleeve grooves
clearance:
Standard	0.45 to 0.65 mm
Service limit	1.00 mm
Gearshift arm guide to selector fork clearance:
Standard	0.20 to 0.50 mm
Service limit	0.80 mm
Gearshift arm guide tongue width	11.90 to 12.00 mm
Gearshift arm guide to interlock assembly
clearance:
Standard	0.05 to 0.35 mm
Service limit	0.60 mm
Gearshift arm guide groove width	13.05 to 13.25 mm
Interlock ball to gearshift arm guide clearance:
Standard	0.05 to 0.25 mm
Service limit	0.50 mm
Interlock ball outside diameter	12.05 to 12.15 mm

Continued.....

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.