Workshop Manuals Factory service & repair MG
01 Introduction02 General information03 General data, torque settings and capacities04 Maintenance05 Engine (K Series)06 Engine management (MEMS 3), fuel and emission systems07 Cooling system08 Manifolds and exhaust system09 Clutch10 Manual gearbox11 Automatic gearbox (Stepspeed Em-CVT)12 Drive shafts13 Steering14 Front suspension15 Rear suspension16 Brakes17 Restraint systems (SRS)18 Body19 Heating and ventilation20 Air conditioning21 Wipers and washers22 Electrical23 Instruments
MG TF Factory Workshop Manual (2002-2005)08 · Manifolds and exhaust system
08 · Engine

Manifold - inlet - MPi (page 3 of 3)

Make
MG
Model
TF Factory Workshop Manual
Year
2002–2005
Section
Repairs
Manifolds and exhaust systemManifold - inlet - MPi · page 3 of 3
Diagram
  1. Remove 2 bolts securing fuel rail to inlet manifold.
  2. Release 4 injectors from inlet manifold.
  3. Collect injector spacer.
  4. Remove fuel rail complete with injectors pressure regulator and harness.
Remove fuel rail complete with injectors pressure regulator and harness.
  1. Remove and discard lower ’O’ rings from injectors.
  2. Fit protective caps to each injector.
Fit protective caps to each injector.
  1. Remove 4 Torx screws securing IAC valve, remove IAC valve and collect ’O’ ring.

Refit

  1. Using a new ’O’ ring, fit IAC valve and tighten Torx screws.
  2. Clean fuel rail and temperature sensor mating surfaces.
  3. Fit new seal to temperature sensor, fit sensor and tighten to 7 Nm.
  4. Fit new ’O’ ring seals to injectors.
  5. Fit injector spacer.
  6. Align injectors to inlet manifold and push fuel rail into position.
  7. Fit fuel rail retaining bolts and tighten to 10 Nm.
  8. Fit MAP sensor and tighten Torx screws.
  9. Connect pressure regulator vacuum hose to inlet manifold.
  10. Position manifold to engine compartment.
  11. Clean throttle body to manifold mating faces.
  12. Fit new seal to throttle body.
Fit new seal to throttle body.
  1. Tighten bolts in sequence shown, using the following procedure. i. Tighten to 4 Nm. ii. Back off one flat. iii. Tighten to 9 Nm.

Parts & tools for this job For 2002 MG TF

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