Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K806 Engine - K1607 Engine - K16 with VVC08 Engine - L Series09 Emission control10 Engine management system - MEMS11 Engine management system - EDC12 Fuel delivery system13 Cooling system - K Series14 Cooling system - L Series15 Manifold & exhaust systems16 Clutch17 Manual gearbox - R6518 Manual gearbox - PG119 Automatic gearbox - CVT20 Automatic gearbox21 Drive shafts22 Steering23 Front suspension24 Rear suspension25 Brakes26 Restraint systems27 Body28 Heating & ventilation29 Air conditioning30 Wipers & washers31 Electrical32 Instruments
Rover 200 Workshop Manual (1995-1999)23 · Front suspension
23 · Steering & suspension

Front spring (page 3 of 3)

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs
Front suspensionFront spring · page 3 of 3

Refit

  1. Fit and align front damper and spring assembly to body.
  2. Fit 3 nuts, securing damper and front spring assembly to body and tighten to to 30 Nm.
Fit 3 nuts, securing damper and front spring assembly to body and tighten to to 30 Nm.
  1. Remove washer and bump stop from damper shaft.
  2. Remove dust cover from damper.
  3. Remove damper from spring.
  4. Remove spring from spring compressor tool 18G 1516.
  5. Inspect damper dust cover and bump stop for signs of deterioration or damage.
  6. Clean damper dust cover, spring mounting plate and mounting base.
  7. Position spring on spring compressor and ensure lugs and arms on compressor firmly hold spring. Compress spring.
  8. Fit damper to spring and ensure base of spring is correctly located on damper.
  9. Fit damper dust cover, bump stop and washer. Ensure dust cover is pushed fully down damper shaft.
  10. Fit spring mounting plate, mounting base and washer to damper and spring assembly.
  11. Fit damper shaft nut, restrain damper shaft using a 6 mm Allen key and tighten nut to 40 Nm.
  12. Remove damper and spring assembly from spring compressor tool.
  13. Locate base of front damper in hub. ensure locating lug on damper engages in slot on hub.
  14. Fit pinch bolt securing front hub to damper and tighten to 80 Nm.
  15. Align anti-roll bar link to suspension lower arm, fit bolt and tighten to 60 Nm.
  16. Fit road wheel(s) and tighten nuts to correct torque. See INFORMATION, Torque wrench settings.
  17. Remove stand(s) and lower vehicle.

Parts & tools for this job For 1995 Rover 200

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