Fuel tank - ’k’ series (page 3 of 3)

22. Remove 6 nuts securing fuel pump housing to fuel tank.
23. Release fuel pump housing from fuel tank.
24. Remove fuel pump housing from fuel tank.
25. Remove seal from fuel pump housing.

26. Remove rubber pads from old fuel tank, apply adhesive and fit to new tank.
27. Remove breather hose clips from old fuel tank and fit to new.
28. Clean mating face of fuel pump housing and fuel tank.
29. Clean seal and fit to fuel pump housing.
30. Fit fuel pump housing to fuel tank.
31. Fit nuts securing fuel pump housing to fuel tank and tighten to 9 Nm.
32. Connect breather hose to fuel tank and secure with clip.
33. Secure breather hose to clips on tank.
34. Fit filler hose to fuel tank and tighten clip.
35. Fit breather hose to fuel tank and secure with clip.

Refit

1. Using assistance, position fuel tank beneath vehicle and raise into position using a trolley jack.
2. Connect fuel pump multiplug to harness.
3. Align fuel tank to body and hook into position.
4. Align fuel tank straps to fuel tank and hook into body.
5. Fit and tighten nuts securing fuel tank straps to body. Tighten locknuts securing fuel tank straps.
6. Ensure fuel tank is properly located and remove trolley jack.
7. Connect fuel feed hose to fuel pipe and secure with clip.
8. Connect fuel breather hose to pipe, ensure connection to pipe is secure.
9. Connect fuel return hose to fuel return pipe and secure with clip.
10. Connect filler hose to filler neck and tighten clip.
11. Connect breather hose to filler neck and secure with clip.
12. Fit hand brake cable to ’H’ frame LH mounting, fit bolt and tighten to 20 Nm.
13. Align filler neck to body and secure with screw.
14. Remove stand(s) and lower vehicle.
15. Connect battery earth lead.