Brake light switch - adjust - ’d’ series (Brakes)

15. Renew disc if run-out exceeds limit even after repeated re-positioning of disc on hub.

NOTE: Brake discs can be refaced using an on car disc lathe providing the disc thickness is sufficiently great to be 1 mm over service limit after machining.

16. Remove dial test indicator. Tighten disc retaining screws to 10 Nm.
17. Fit caliper carrier, fit bolts and tighten to 38 Nm.
18. Fit pad retainers to carrier, clean pads and shims and apply Molykote M 77 to both sides of shims.
19. Fit shims to pads and fit pads to carrier.
20. Fit caliper over pads.

CAUTION: Ensure that lug on brake pad locates in cruciform slot in piston.

21. Ensure flats ’A’ on guide pins locate with lugs on caliper. Fit guide pin bolts and tighten to 27 Nm.
22. Fit caliper shield, fit bolts and tighten to 10 Nm.
23. Fit road wheel(s) and tighten nuts to correct torque. See INFORMATION, Torque wrench settings.
24. Remove stand(s) and lower vehicle.
25. Depress brake several times to set pad to disc clearance.
26. Check and top-up brake fluid. See INFORMATION, Capacities, fluids and lubricants.

BRAKE LIGHT SWITCH - ADJUST - ’D’ SERIES

Service repair no - 70.35.41

1. Remove driver’s pocket from fascia lower cover.
2. Remove 3 screws and remove lower cover.