Workshop Manuals Factory service & repair Rover
01 Information02 General data03 Engine04 Engine management system – PGM-Fi05 Cooling system, manifold and exhaust06 Clutch07 Manual gearbox08 Automatic gearbox09 Drive shafts10 Differential – manual gearbox11 Differential – automatic gearbox12 Steering13 Suspension14 Brakes and ABS15 Brakes – ABS BY416 Body17 Heating and ventilation18 Electrical19 Supplementary restraint system (SRS)
Rover Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition09 · Drive shafts
09 · Transmission

Intermediate Shaft Removal (page 4 of 5)

Make
Rover
Model
600 Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition
Section
Repairs
Drive shaftsIntermediate Shaft Removal · page 4 of 5
Diagram showing the pressing of an intermediate shaft bearing using tools 18G1354, 18G 1354-5, and 18G 1679. Labels A indicates Press and B indicates Intermediate Shaft Bearing.
A Press B Intermediate Shaft Bearing
  1. Press the intermediate shaft bearing into the bearing support using the special tools and a press.
Diagram showing the pressing of an intermediate shaft into a shaft bearing using tools 18G 1679 and 18G 1676. Labels A indicates Press and B indicates Internal Circlip.
A Press B Internal Circlip
  1. Seat the internal circlip in the groove of the bearing support.
  2. Press the intermediate shaft into the shaft bearing using the special tools and a press.
Diagram showing the installation of an outer seal and external circlip on an intermediate shaft using tools 18G 1298/4 and 18G 1679. A callout C shows grease applied to the seal lip. Labels A indicates External Circlip, B indicates Outer Seal, and C indicates Grease.
A External Circlip B Outer Seal C Grease
  1. Pack the interior and lip of the outer seal with grease (2.0 – 3.5g)
  2. Seat the external circlip in the groove of the intermediate shaft.
  3. CAUTION: Install the circlip with the tapered end facing out.
  4. Press the outer seal into the bearing support using the special tools and a press.
  5. CAUTION: Do not damage the lip on outer seal during installation.
  6. Note: Press the seal flush with the bearing support.
  7. Install the new set ring in the intermediate shaft groove.

Parts & tools for this job For Rover 600

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