Skoda Workshop Service and Repair Manuals

Repairing the gearbox housing Special tools and workshop equipment required t  t  Multi-purpose tool -MP 3-419- t  Impact mandrel -MP 3-606- t  Interior extractor 14,5 through 18,5 mm (e.g. -Kukko 21/2-) t  Sealant -THREE BOND 1324-

The oil drainage screw is missing in manual gearboxes from 10/01. Oil drainage → Chapter.

1 -

Circlip

q	for grooved ball bearing output shaft

q	Fitting position → Fig.

2 -

Circlip

q	for grooved ball bearing input shaft

q	Fitting position → Fig.

3 -	Switch for reversing lights -F4-, 15 Nm

q	before installing apply sealant -THREE BOND 1324-

q	pay attention to different versions

4 -	Oil filler plug, 25 Nm

5 -	Gearbox housing

6 -

20 Nm

7 -

Bracket

8 -	Oil deflector

9 -	Lock washer

10 -

10 Nm

11 -	Bushing for gear shift rod

q	removing → Fig.

q	inserting → Fig.

12 -	Outer ring/tapered-roller bearing

q	for the differential gear

q	removing and installing → Chapter

q	if replaced: Adjusting the differential gear → Chapter

13 -	Adjusting washer

q	for the differential gear

q	Determine thickness → Chapter

14 -	Gasket ring

q	for gearboxes up to 09/01

q	always replace

15 -	Oil drain plug, 25 Nm

q	for gearboxes up to 09/01

16 -

Bushing

q	for gearbox after 06.00

q	for left gasket ring → Item

q	removing → Fig.

q	installing → Fig.

17 -	Gasket ring

q	for left flange shaft

q	replace → Chapter

q	fill with sealing grease before fitting

q	pay attention to different versions

Fitting position of the circlips for input and output shaft –  Insert the circlips as shown in the housing groove of the geabox.

Remove bushing for gear shift rod A -  Interior extractor 14,5 through 18,5 mm (e.g. -Kukko 21/2-)   Note The bushing can also be removed with ejector -MP 3-609 -.

Drive in the bushing -A- for the shift rod up to the stop. –  When installing secure the bushing on both sides against wandering with impact mandrel -MP 3-606-.

Levering out the bushing with a screwdriver

Fitting the bushing A -  Screw threaded rod from assembly device -MP 3-434- into the threaded part of the differential B -  Nut M12 with washer –  By turning the nut -B- press in the bushing over the pressure plate washer -MP 3-420- up to the stop.