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Other Vauxhall Workshop Service and Repair Manuals
Other Makes
Astra G Workshop Manual
General Vehicle Information
A Maintenance, Body and Chassis Sheet Metal Parts, Frame
B Paint
C Body Equipment
D Heating, Ventilation, Air Conditioning (HVAC)
E Front Wheel Suspension, Wheels and Tyres
F Rear Axle and Rear Wheel Suspension
H Brakes
J Engine and Engine Aggregates
Repair Instructions
Description and Operation
Specifications
Special Tools and Equipment
Other Information
Technical Service Bulletins
Technical Information
OHC Petrol Engine
DOHC Petrol Engine
Description and Operation
Technical Service Bulletins
General
Repair Instructions
Measuring oil consumption
DOHC I Petrol Engines (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE,Z 16 YNG, X 18 XE1, Z 18 XE, Z 18 XEL)
Check compression (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG, X 18 XE1)
Pressure Loss, Check
Illustration, X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG
Illustration: X 18 XE1, Z 18 XE, Z 18 XEL
Cooling System, Charge and Bleed
Cooling System, Check for Leaks
Engine, Check for Leaks, (CO Content in Cooling System)
Fan Motor, Remove and Install (without Air Conditioning)
Fan Motor, Remove and Install (with Air Conditioning)
Auxiliary Fan Motor, Remove and Install
Radiator, Remove and Install (Without Air Conditioning)
Radiator (With Air Conditioning), Remove and Install
Coolant Pipe, Remove and Install
Control Unit - Cooling module, Remove and Install
Engine, Remove and Install
Engine, Repair Using Short-block
Check fuel pressure (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
Fuel pump relay, Remove and Install (X 14 XE, X 16 XEL)
Accelerator Pedal, Remove and Install (X 14 XE, X 16 XEL, X 18 XE1)
Immobiliser Control Unit, Remove and Install
DOHC II Petrol Engine (X 20 XEV, X 20 XER, Z 20 LET) Engine Identification/Engine Number
Compression, Check
Pressure Loss, Check
Illustration: Air Cleaner Housing, Air Ducts (X 20 XEV, X 20 XER)
Cooling System, Charge and Bleed
Cooling System, Check for Leaks
Engine, Check for Leaks, (CO Content in Cooling System)
Fan Motor, Remove and Install (with Air Conditioning)
Auxiliary Fan Motor, Remove and Install
Radiator (With Air Conditioning), Remove and Install
Engine, Remove and Install
Engine, Repair Using Short-block
Engine Compartment Survey
Fuel Pressure, Check
Fuel Pump Relay, Remove and Install
Accelerator Pedal, Remove and Install
Immobiliser Control Unit, Remove and Install
Special Service Tools
Sealants, Lubricants and Locking Agents
Specifications
Checking and Adjustment Values
Coolant Circuit
Recommended Torque Values
Compression, Check
Pressure Loss, Check
Illustration X 12 XE
Engine, Check for Leaks, (CO Content in Cooling System)
Control Unit - Cooling module, Remove and Install
Engine, Remove and Install (X 12 XE, Z 12 XE)
Engine, Repair Using Short-block
Fuel Pressure, Check
Immobiliser Control Unit, Remove and Install
Accelerator Pedal, Remove and Install (X 12 XE)
Specifications
Recommended Torque Values
Starter, Check (Starter Removed and Disassembled)
Valeo Starter, Disassemble and Reassemble
Alternator, Check
Components of the Alternator, Check
Bosch Compact Alternator, Disassemble and Reassemble
Attaching Parts - Cylinder Head, Remove and install
Description and Operation
Component Locator
Specifications
Special Tools and Equipment
Other Information
Seals and Seal Rings
Ribbed V-Belt
Engine Damping Block
Oil Circulating
Timing Gear Case
Cylinder Block
Cylinder Head
Diesel Engine
Fuel Injection Systems
Engine Electrics
Cooling System
Turbo-Charging
K Clutch and Transmission
L Fuel and Exhaust System
M Steering
N Electrical Equipment and Instruments
R Accessories