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Other Vauxhall Workshop Service and Repair Manuals
Other Makes
Astra H Workshop Manual
General Vehicle Information
A Maintenance, Body and Chassis Sheet Metal Parts, Frame
B Paint
C Body Equipment
D Heating, Ventilation, Air Conditioning (HVAC)
E Front Wheel Suspension, Wheels and Tyres
F Rear Axle and Rear Wheel Suspension
H Brakes
J Engine and Engine Aggregates
Repair Instructions
Component Locator
Other Information
Technical Service Bulletins
Inspections
Technical Information
DOHC Petrol Engine
Diesel Engine
Fuel Injection Systems
Engine Electrics
Cooling System
Turbo-Charging
DOHC diesel engine
Repair Instructions
General
Seals and Seal Rings
Ribbed V-Belt
Engine Damping Block
Oil Circulating
Timing Gear Case
Cylinder Block
Cylinder Head
Repair Instructions
Change-Over Valve Housing, Remove and Install
Cylinder Head, Remove and Install
Cylinder Head, Check for Plane Surface
Attaching Parts - Cylinder Head, Remove and Install
Replace EGR cooler
Engine cover, remove and install
Replace exhaust gas recirculation valve
Replace EGR cooler
Cylinder Head, Remove and Install
Cylinder Head, Check for Plane Surface
Attach and detach attaching parts
Compression, Check
Check engine pressure loss
Cylinder Head, Remove and Install
Attaching Parts - Cylinder Head, Remove and Install
Cylinder Head, Check for Plane Surface
Replace exhaust gas recirculation valve
Replace EGR cooler
Oil Pressure Sensor, Replace
Camshaft Sprocket, Replace
Engine cover, remove and install
Exhaust Manifold, Remove and Install
Replace intake manifold
Intake Manifold Intake Pipe, Replace
Seal Ring - Camshaft, Replace
Removing and installing both camshafts
Camshaft Housing Cover, Remove and Install
Cup Tappets, Replace
Replace exhaust gas recirculation valve
Replace EGR cooler
Replace turbocharger
Camshaft Housing, Replace
Check camshaft housing for plane surface
Cylinder Head, Remove and Install
Cylinder Head, Check for Plane Surface
Attaching Parts - Cylinder Head, Remove and Install
Cylinder head and attaching parts, check and measure - Survey
Cylinder head height, check
Cylinder head, check for plane surface
Valve, measure
Inner diameter of valve guide, check
Valve stem play, determine
Installation height of valves, check
Installation height of valve guide, check
Cylinder head, overhaul
Cylinder head, attach to assembly tool set KM-6215
Cylinder head, disassemble
Valves, remove
Valve seat, cut (in cylinder head)
Valve guide, ream
Valve, grind
Valve, grind in
Valve stem seals, replace
Cylinder head, assemble
Cylinder head machining table of contents
Specifications
Special Tools and Equipment
Hydraulic Valve Lifter
Rocker Arm
Camshaft
Camshaft Housing
Valves
Intake manifold
Exhaust manifold
Glow plugs
Vacuum Pump
Toothed Belt
K Clutch and Transmission
L Fuel and Exhaust System
M Steering
N Electrical Equipment and Instruments
R Accessories