Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)07 · Engine overhaul: 1.7 16V Boxer (AR33401)
07 · Engine

Assembling the timing belts

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Overhauling › Assembling the timing belts
Engine overhaul: 1.7 16V Boxer (AR33401)Assembling the timing belts

CAUTION: Turn the camshafts to a neutral position.

  1. Assemble the cylinder heads with the seals interposed on the crankcase and tighten the fastening screws in two or three operations to the specified torque following the sequence indicated (from A to F).
Cylinder head assembly diagram showing labeled points A through F, with torque specification 91 + 101 Nm and 9.3 + 10.3 kgm

91 ÷ 101 Nm
9.3 ÷ 10.3 kgm

Assembling the timing belts

  1. Turn the camshafts of the left head so that the area between the two notches of the intake pulley coincides with the notch of the exhaust pulley. - Turn the crankshaft until the notch "T" on the flywheel is aligned with the fixed reference of the rear cover. 2. Fit the left timing belt. 3. Slacken the belt tensioner fastening nut so that it can exert the load impressed by the spring on the belt.
Timing belt assembly diagram showing pulleys 1, 2, and 3 with arrows indicating alignment
  • Repeat the previous operations for assembly and timing of the right timing belt. - Turn the crankshaft a few times in its direction of rotation to allow the belts to take their final position.

1. Check engine timing.

Engine timing check diagram showing flywheel with index mark and pulleys with alignment marks
  • Turn the crankshaft 90° to obtain: the impression ● on the flywheel aligned with the fixed index or alignment of the notches ▲ on the pulleys. 1. Slacken the fastening nuts of the right belt tensioner to settle it then tighten them to the specified torque.
Timing belt tensioner adjustment diagram showing pulleys and tensioner with torque specification 29 + 36 Nm and 3.0 + 3.6 kgm

29 ÷ 36 Nm
3.0 ÷ 3.6 kgm

  • Turn the crankshaft 360° to obtain: the impression ● on the flywheel aligned with the fixed index and alignment of the notches ▲ on the pulleys. 1. Slacken the fastening nuts of the left belt tensioner to settle it then tighten them to the specified torque.
Timing belt tensioner adjustment diagram showing pulleys and tensioner with torque specification 29 + 36 Nm and 3.0 + 3.6 kgm

Parts & tools for this job For 1994 Alfa Romeo 145/146

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