Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)07 · Engine overhaul: 1.7 16V Boxer (AR33401)
07 · Engine

Turning the valve seats

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Overhauling › Turning the valve seats
Engine overhaul: 1.7 16V Boxer (AR33401)Turning the valve seats

Turning the valve seats

  1. Turn the valve seats using suitable tools with the cylinder heads cold.
F1 Taper "β" valve contact area 90° ± 20'
Taper "α" upper valve seat area Int. 150°
Exh. 120°
Taper "γ" lower valve seat area. Int. 75°
Exh. 60°
F2 Dimension "a" at refacing limit Int. 0.4 mm
Exh. 1.1 mm
Height "b" valve contact area Int. R = 0.9 mm
Exh. b = 1.1 mm
Reference diameter ØR
Intake 31.0 mm
Exhaust 24.5 mm
Valve seat taper angles diagram showing α, β, γ, ØR, a, b with original and max. refacing profiles labeled 1 and 2 respectively.
  • After machining grind each valve in its housing as follows:
  • coat the contact surfaces "A" and "B" of the valves and seats with abrasive paste (SIPAL AREXONS arbosilicium for valves).
  • lubricate the valve stem with engine oil.
  • fit the lower surface of the valve mushroom to the suction cup "C" of a pneumatic grinder.

• insert the valve in its guide and grind.

• after grinding, thoroughly clean the seat.

Valve contact area and reference diameter specifications for intake and exhaust valves
Diagram showing valve grinding setup with parts labeled A, B, C.
  • When changing the valve guides, thus refacing and grinding the valve seats, it is advisable to check the valve tightness with the spark plugs in place, proceeding as follows:
  • Fill the hollow of the combustion chamber with petrol.
  • Admit low pressure air to the intake manifolds and check that no air bubbles form in the petrol.
  • Check the tightness of the exhaust valves in the same way, admitting air to the exhaust manifolds.
  • If any leaks are noted, make sure that the valves are perfectly settled in their seats and repeat the check; if the result is negative, grinding must be repeated.

Checking the clearance between cups and seats

  1. Check that the diameter of the seats is within the specified limits.
F4 Diameter of valve cup seats
33.000 + 33.025 mm
Diagram showing valve cup seat diameter measurement using a gauge labeled '1'.

Parts & tools for this job For 1994 Alfa Romeo 145/146

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