Turning the valve seats
- Make
- Alfa Romeo
- Model
- 145/146 Engines, 146 Bodywork and Engine Overhaul Manual
- Year
- 1994–2001
- Section
- Overhauling › Turning the valve seats
Engine overhaul: 1.7 16V Boxer (AR33401)Turning the valve seats
Turning the valve seats
- Turn the valve seats using suitable tools with the cylinder heads cold.
| F1 | Taper "β" valve contact area | 90° ± 20' |
|---|---|---|
| Taper "α" upper valve seat area | Int. 150° Exh. 120° |
|
| Taper "γ" lower valve seat area. | Int. 75° Exh. 60° |
| F2 | Dimension "a" at refacing limit | Int. 0.4 mm Exh. 1.1 mm |
|---|---|---|
| Height "b" valve contact area | Int. R = 0.9 mm Exh. b = 1.1 mm |
| Reference diameter ØR | |
|---|---|
| Intake | 31.0 mm |
| Exhaust | 24.5 mm |
- After machining grind each valve in its housing as follows:
- coat the contact surfaces "A" and "B" of the valves and seats with abrasive paste (SIPAL AREXONS arbosilicium for valves).
- lubricate the valve stem with engine oil.
- fit the lower surface of the valve mushroom to the suction cup "C" of a pneumatic grinder.
• insert the valve in its guide and grind.
• after grinding, thoroughly clean the seat.
- When changing the valve guides, thus refacing and grinding the valve seats, it is advisable to check the valve tightness with the spark plugs in place, proceeding as follows:
- Fill the hollow of the combustion chamber with petrol.
- Admit low pressure air to the intake manifolds and check that no air bubbles form in the petrol.
- Check the tightness of the exhaust valves in the same way, admitting air to the exhaust manifolds.
- If any leaks are noted, make sure that the valves are perfectly settled in their seats and repeat the check; if the result is negative, grinding must be repeated.
Checking the clearance between cups and seats
- Check that the diameter of the seats is within the specified limits.
| F4 | Diameter of valve cup seats |
|---|---|
| 33.000 + 33.025 mm |
Parts & tools for this job For 1994 Alfa Romeo 145/146
- PARTEngine gasket setSearch: Alfa Romeo 145/146 1994 engine gasket set
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLFeeler gauge setSearch: feeler gauge set
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