Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo 147 Factory Service Manual (2000-2004)09 · Clutch
09 · Transmission

Clutch hydraulic circuit vibration damper - r+r

Make
Alfa Romeo
Model
147 Factory Service Manual
Year
2000–2004
Section
Clutch release controls › Clutch hydraulic circuit vibration damper - r+r
ClutchClutch hydraulic circuit vibration damper - r+r

Clutch hydraulic circuit vibration damper - r+r

Operation 1820B58 · HYDRAULIC CLUTCH SYSTEM

1.6 TS

Removing

Position the vehicle on the ramp.

Proceed with removal - 4450B02 left front wheel r r.

Proceed with removal - 5530B10 battery - r+r.

Proceed with removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Remove the protective cap for the bleed valve on the left front brake caliper.

Connect the collection system (pipe and reservoir) to the bleed valve on the brake caliper.

Operate the brake pedal until the brake-clutch fluid reservoir is empty.

1. Undo the intermediate connector for the rigid supply pipe from the master cylinder, vibration damper side.

Clutch hydraulic circuit vibration damper - r+r

1. Move the rubber protection, as necessary, to gain access to the hydraulic clutch actuator pipe coupling.

2. Complete release the flexible spring retaining the pipe to the actuator casing.

3. Disconnect the flexible pipe from the vibration damper to the hydraulic clutch actuator, hydraulic actuator side.

Clutch hydraulic circuit vibration damper - r+r

1. Undo the nuts (1a) and remove the hydraulic clutch circuit vibration damper (1b) complete with pipes (1c).

Clutch hydraulic circuit vibration damper - r+r

Refitting

Place the hydraulic clutch circuit vibration damper, complete with pipes, back in its housing and secure it using the nuts.

1. Position the flexible spring as illustrated in the diagram, i.e. not fully introduced.

Make sure that the housing in the hydraulic actuator for the O-Ring for the connector on the pipe is perfectly clean and intact. If necessary, lubricate the O-Ring with brake fluid to facilitate the subsequent fitting of the pipe. Do not use detergents or mineral lubricants incompatible with the brake fluid materials.

2. Fully introduce the flexible pipe from the vibration damper to the hydraulic clutch actuator into the hydraulic clutch actuator. Fully insert the flexible spring so that the pipe is secured.

Place the rubber protection back in its housing.

Clutch hydraulic circuit vibration damper - r+r

1. Tighten the intermediate connector for the rigid supply pipe from the master cylinder, vibration damper side, to the recommended torque.

FasteningComponentØ

Value

(daNm)

1ConnectorRIGID DELIVERY PIPE FROM MASTER CYLINDERM12(Vibration damper side) 1.7÷1.9
Clutch hydraulic circuit vibration damper - r+r

Bleed the air from the hydraulic braking system - 3330A14 HYDRAULIC BRAKING SYSTEM - Bleed air.

Bleed the air and top up the level in the hydraulic clutch system - 1820B08 Clutch release HYDRAULIC SYSTEM - Bleeding air and restoring level.

Proceed with refitting - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Proceed with refitting - 5530B10 battery - r+r.

Proceed with the refitting - 4450B02 left front wheel r r

Remove the car from the ramps.

3.2 V6

Removing

Proceed with removal - 5530B10 battery - r+r.

Proceed with removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Remove the protective cap on the master cylinder bleed valve.

Connect the collection system (pipe and reservoir) to the bleed valve on the clutch operating cylinder.

Operate the clutch pedal until the brake/clutch reservoir is completely empty.

1. Remove the split pin (1a) and disconnect the pipe between the vibration damper and the operating cyliner (1b), vibration damper side.

2. Remove the split pin (2a) and disconnect the clutch hydraulic circuit vibration damper (2b), clutch master cylinder side.

3. Remove the clutch hydraulic circuit vibration damper (3a) with the pipes incorporated, after having released it from the band (3b).

Clutch hydraulic circuit vibration damper - r+r

Refitting

Place the hydraulic clutch circuit vibration damper back in its housing and secure it using the band.

Connect the clutch hydraulic circuit vibration damper, clutch master cylinder side and secure it using the split pin.

Connect the pipe from the vibration damper to the operating cylinder, vibration damper side and secure it using the split pin.

Bleed the air and top up the level in the hydraulic clutch system - 0010T67 hydraulic clutch system bleed air.

Bleed the air from the hydraulic braking system - 0010T65 hydraulic brake system bleed air.

Proceed with refitting - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Proceed with refitting - 5530B10 battery - r+r.

1.9 JTD 16V

Removing

Proceed with removal - 7025A12 Engine front sound insulation COVER - R.R..

Proceed with removal - 7025A14 Bonnet LID - R.R..

Proceed with removal - 1016A10 sound-proofing cover - r + r.

Proceed with removal - 5530B10 battery - r+r.

Proceed with removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Remove the protective cap on the master cylinder bleed valve.

Connect the collection system (pipe and reservoir) to the bleed valve on the clutch operating cylinder.

Operate the clutch pedal until the brake/clutch reservoir is completely empty.

1. Remove the split pin (1a) and disconnect the pipe between the vibration damper and the operating cyliner (1b), vibration damper side.

2. Remove the split pin (2a) and disconnect the clutch hydraulic circuit vibration damper (2b), clutch master cylinder side.

3. Remove the clutch hydraulic circuit vibration damper (3a) with the pipes incorporated, after having released it from the band (3b).

Clutch hydraulic circuit vibration damper - r+r

Refitting

Place the hydraulic clutch circuit vibration damper back in its housing and secure it using the band.

Connect the clutch hydraulic circuit vibration damper, clutch master cylinder side and secure it using the split pin.

Connect the pipe from the vibration damper to the operating cylinder, vibration damper side and secure it using the split pin.

Bleed the air and top up the level in the hydraulic clutch system - 0010T67 hydraulic clutch system bleed air.

Bleed the air from the hydraulic braking system - 0010T65 hydraulic brake system bleed air.

Proceed with refitting - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Proceed with refitting - 5530B10 battery - r+r.

Proceed with refitting - 1016A10 sound-proofing cover - r + r.

Proceed with refitting - 7025A14 Bonnet LID - R.R..

Proceed with refitting - 7025A12 Engine front sound insulation COVER - R.R..

Parts & tools for this job For 2000 Alfa Romeo 147

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