Clutch hydraulic circuit vibration damper - r+r
- Make
- Alfa Romeo
- Model
- 147 Factory Service Manual
- Year
- 2000–2004
- Section
- Clutch release controls › Clutch hydraulic circuit vibration damper - r+r
Clutch hydraulic circuit vibration damper - r+r
Removing
Position the vehicle on the ramp.
Proceed with removal - 4450B02 left front wheel r r.
Proceed with removal - 5530B10 battery - r+r.
Proceed with removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..
Remove the protective cap for the bleed valve on the left front brake caliper.
Connect the collection system (pipe and reservoir) to the bleed valve on the brake caliper.
Operate the brake pedal until the brake-clutch fluid reservoir is empty.
1. Undo the intermediate connector for the rigid supply pipe from the master cylinder, vibration damper side.
1. Move the rubber protection, as necessary, to gain access to the hydraulic clutch actuator pipe coupling.
2. Complete release the flexible spring retaining the pipe to the actuator casing.
3. Disconnect the flexible pipe from the vibration damper to the hydraulic clutch actuator, hydraulic actuator side.
1. Undo the nuts (1a) and remove the hydraulic clutch circuit vibration damper (1b) complete with pipes (1c).
Refitting
Place the hydraulic clutch circuit vibration damper, complete with pipes, back in its housing and secure it using the nuts.
1. Position the flexible spring as illustrated in the diagram, i.e. not fully introduced.
Make sure that the housing in the hydraulic actuator for the O-Ring for the connector on the pipe is perfectly clean and intact. If necessary, lubricate the O-Ring with brake fluid to facilitate the subsequent fitting of the pipe. Do not use detergents or mineral lubricants incompatible with the brake fluid materials.
2. Fully introduce the flexible pipe from the vibration damper to the hydraulic clutch actuator into the hydraulic clutch actuator. Fully insert the flexible spring so that the pipe is secured.
Place the rubber protection back in its housing.
1. Tighten the intermediate connector for the rigid supply pipe from the master cylinder, vibration damper side, to the recommended torque.
| Fastening | Component | Ø | Value (daNm) | |
|---|---|---|---|---|
| 1 | Connector | RIGID DELIVERY PIPE FROM MASTER CYLINDER | M12 | (Vibration damper side) 1.7÷1.9 |
Bleed the air from the hydraulic braking system - 3330A14 HYDRAULIC BRAKING SYSTEM - Bleed air.
Bleed the air and top up the level in the hydraulic clutch system - 1820B08 Clutch release HYDRAULIC SYSTEM - Bleeding air and restoring level.
Proceed with refitting - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..
Proceed with refitting - 5530B10 battery - r+r.
Proceed with the refitting - 4450B02 left front wheel r r
Remove the car from the ramps.
Removing
Proceed with removal - 5530B10 battery - r+r.
Proceed with removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..
Remove the protective cap on the master cylinder bleed valve.
Connect the collection system (pipe and reservoir) to the bleed valve on the clutch operating cylinder.
Operate the clutch pedal until the brake/clutch reservoir is completely empty.
1. Remove the split pin (1a) and disconnect the pipe between the vibration damper and the operating cyliner (1b), vibration damper side.
2. Remove the split pin (2a) and disconnect the clutch hydraulic circuit vibration damper (2b), clutch master cylinder side.
3. Remove the clutch hydraulic circuit vibration damper (3a) with the pipes incorporated, after having released it from the band (3b).
Refitting
Place the hydraulic clutch circuit vibration damper back in its housing and secure it using the band.
Connect the clutch hydraulic circuit vibration damper, clutch master cylinder side and secure it using the split pin.
Connect the pipe from the vibration damper to the operating cylinder, vibration damper side and secure it using the split pin.
Bleed the air and top up the level in the hydraulic clutch system - 0010T67 hydraulic clutch system bleed air.
Bleed the air from the hydraulic braking system - 0010T65 hydraulic brake system bleed air.
Proceed with refitting - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..
Proceed with refitting - 5530B10 battery - r+r.
Removing
Proceed with removal - 7025A12 Engine front sound insulation COVER - R.R..
Proceed with removal - 7025A14 Bonnet LID - R.R..
Proceed with removal - 1016A10 sound-proofing cover - r + r.
Proceed with removal - 5530B10 battery - r+r.
Proceed with removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..
Remove the protective cap on the master cylinder bleed valve.
Connect the collection system (pipe and reservoir) to the bleed valve on the clutch operating cylinder.
Operate the clutch pedal until the brake/clutch reservoir is completely empty.
1. Remove the split pin (1a) and disconnect the pipe between the vibration damper and the operating cyliner (1b), vibration damper side.
2. Remove the split pin (2a) and disconnect the clutch hydraulic circuit vibration damper (2b), clutch master cylinder side.
3. Remove the clutch hydraulic circuit vibration damper (3a) with the pipes incorporated, after having released it from the band (3b).
Refitting
Place the hydraulic clutch circuit vibration damper back in its housing and secure it using the band.
Connect the clutch hydraulic circuit vibration damper, clutch master cylinder side and secure it using the split pin.
Connect the pipe from the vibration damper to the operating cylinder, vibration damper side and secure it using the split pin.
Bleed the air and top up the level in the hydraulic clutch system - 0010T67 hydraulic clutch system bleed air.
Bleed the air from the hydraulic braking system - 0010T65 hydraulic brake system bleed air.
Proceed with refitting - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..
Proceed with refitting - 5530B10 battery - r+r.
Proceed with refitting - 1016A10 sound-proofing cover - r + r.
Proceed with refitting - 7025A14 Bonnet LID - R.R..
Proceed with refitting - 7025A12 Engine front sound insulation COVER - R.R..
Parts & tools for this job For 2000 Alfa Romeo 147
- PARTClutch kitSearch: Alfa Romeo 147 2000 clutch kit
- TOOLClutch alignment toolSearch: clutch alignment tool
- FLUIDGear oilSearch: Alfa Romeo 147 manual gearbox oil
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