Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo 147 Factory Service Manual (2000-2004)09 · Clutch
09 · Transmission

Operating cylinder/clutch hydraulic actuator - r.r.

Make
Alfa Romeo
Model
147 Factory Service Manual
Year
2000–2004
Section
Clutch release controls › Operating cylinder/clutch hydraulic actuator - r.r.
ClutchOperating cylinder/clutch hydraulic actuator - r.r.

OPERATING CYLINDER/CLUTCH HYDRAULIC ACTUATOR - R.R.

Operation 1820B30 · HYDRAULIC CLUTCH SYSTEM

1.6 TS · 103 CV, 120 CV

Removing

Proceed with removal - 5530B10 battery - r+r.

Proceed with removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Proceed with removal - 4450B12 front or rear wheels (two) - r+r.

Proceed with removal - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R. (Left side).

Proceed with the removal - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).

Proceed with removal - 1072C44 exhaust manifold heat shield on bulkhead - r+r.

Proceed with removal - 1080B62 catalytic converter - r + r.

Proceed with removal - 1080B40 catalytic pre-converter - r r.

Proceed with removal - 1810A24 clutch - r + r with gearbox removed.

Proceed with removal - 1820B38 hydraulic clutch actuator r r and bleed air with gearbox removed.

Refitting

Proceed with refitting - 1810A24 clutch - r + r with gearbox removed.

Proceed with refitting - 2110A10 manual gearbox and differential - r + r.

Proceed with refitting - 1080B40 catalytic pre-converter - r r.

Proceed with refitting - 1080B62 catalytic converter - r + r.

Proceed with the refitting - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).

Proceed with the refitting - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R. (Left side).

Proceed with refitting - 4450B12 front or rear wheels (two) - r+r.

Proceed with refitting - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Proceed with refitting - 5530B10 battery - r+r.

Refill the manual gearbox and differential - 2110A04 Manual gearbox and differential OIL - Check level and top up, if necessary.

Bleed the air and top up the level in the hydraulic clutch system - 1820B08 Clutch release HYDRAULIC SYSTEM - Bleeding air and restoring level.

3.2 V6

Removing

Proceed with removal - 5530B10 battery - r+r.

Proceed with removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Remove the protective cap on the master cylinder bleed valve.

Connect the collection system (pipe and reservoir) to the bleed valve on the clutch operating cylinder.

Operate the clutch pedal until the brake-clutch fluid reservoir is empty.

1. Undo the connector (1a) and disconnect the pipe from the vibration damper to the operating cylinder (1b), operating cylinder side.

2. Remove the circlip (2a) and remove the master cylinder (2b) from the support.

OPERATING CYLINDER/CLUTCH HYDRAULIC ACTUATOR - R.R.

1. Undo the bolts (1a) and remove the operating cylinder support (1b).

OPERATING CYLINDER/CLUTCH HYDRAULIC ACTUATOR - R.R.

Refitting

Place the operating cylinder mounting back in its housing and secure it using the bolts.

1. Place the clutch operating cylinder (1a) back in its housing and secure it to the mounting using the circlip (1b).

2. Connect the pipe from the vibration damper to the operating cylinder (2a), operating cylinder side and secure it tightening the connector (2b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

2b
OPERATING CYLINDER/CLUTCH HYDRAULIC ACTUATOR - R.R.

Bleed the air and top up the level in the hydraulic clutch system - 0010T67 hydraulic clutch system bleed air.

Bleed the air from the hydraulic braking system - 0010T65 hydraulic brake system bleed air.

Proceed with refitting - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Proceed with refitting - 5530B10 battery - r+r.

1.9 JTD 16V

Removing

Proceed with removal - 7025A12 Engine front sound insulation COVER - R.R..

Proceed with removal - 7025A14 Bonnet LID - R.R..

Proceed with removal - 1016A10 sound-proofing cover - r + r.

Proceed with removal - 5530B10 battery - r+r.

Proceed with removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Remove the protective cap on the master cylinder bleed valve.

Connect the collection system (pipe and reservoir) to the bleed valve on the clutch operating cylinder.

Operate the clutch pedal until the brake-clutch fluid reservoir is empty.

1. Undo the connector (1a) and disconnect the pipe from the vibration damper to the operating cylinder (1b), operating cylinder side.

2. Remove the circlip (2a) and remove the master cylinder (2b) from the support.

OPERATING CYLINDER/CLUTCH HYDRAULIC ACTUATOR - R.R.

1. Undo the bolts (1a) and remove the operating cylinder support (1b).

OPERATING CYLINDER/CLUTCH HYDRAULIC ACTUATOR - R.R.

Refitting

Place the operating cylinder mounting back in its housing and secure it using the bolts.

1. Place the clutch operating cylinder (1a) back in its housing and secure it to the mounting using the circlip (1b).

2. Connect the pipe from the vibration damper to the operating cylinder (2a), operating cylinder side and secure it tightening the connector (2b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

2b
OPERATING CYLINDER/CLUTCH HYDRAULIC ACTUATOR - R.R.

Bleed the air and top up the level in the hydraulic clutch system - 0010T67 hydraulic clutch system bleed air.

Bleed the air from the hydraulic braking system - 0010T65 hydraulic brake system bleed air.

Proceed with refitting - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Proceed with refitting - 5530B10 battery - r+r.

Proceed with refitting - 1016A10 sound-proofing cover - r + r.

Proceed with refitting - 7025A14 Bonnet LID - R.R..

Proceed with refitting - 7025A12 Engine front sound insulation COVER - R.R..

Parts & tools for this job For 2000 Alfa Romeo 147

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