Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)15 · 70 Bodywork
15 · Body & interior

Body painting cycle in production

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Body › Body painting cycle in production
70 BodyworkBody painting cycle in production

BODY PAINTING CYCLE IN PRODUCTION

Rough body shell diagram

Bonderizing Preparation with dip and spray systems Stages: - Activation - Phosphating - Passivation - Intermediate washes

Drying oven

Cataphoresis Application of the first protective coat by electroplating system

Baking oven

Sealants and PVC Application of sealants for sheet metal jointings and PVC on underbody and wheel house by Robot

Baking oven

Primer Application of the second protective coat Automatic operations with rotary cups

Baking oven

Enamel Application of: 2 coats of base paint 1 coat of transparent warnish

Baking oven

Waxing of boxed sections

Painted body to assembly

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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