Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)15 · 70 Bodywork
15 · Body & interior

Introduction

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Body › Introduction
70 BodyworkIntroduction

INTRODUCTION

The word "repainting" means the operation of restoration carried out on a painted surface.

When a surface is only partially involved, the operation is called touch-up. Depending on the type of repair work, the following repainting cycles have been defined:

  • Painting of replaced fixed sheet metal part;
  • Painting of replaced mobile sheet metal part (or plastic part);
  • Repainting of damaged sheet metal part (or plastic part);
  • Cosmetic repainting (touch-up) of sheet metal part (or plastic part);
  • Restoration of sheet metal parts without painting: "dent removal".

For repainting purposes it is important to define the term "panel".

To clarify this concept the door depicted in the diagram has been taken as an example.

The whole door is a panel, but for reasons of convenience, it can be considered as two areas: the upper area and the lower area. So, area means a surface included between two delimitations.

Diagram showing a car door divided into upper and lower areas with labels 1 and 2.
  1. Upper area
  2. Lower area

The procedures necessary for repair and painting operations on a sheet metal part (or plastic part) supplied as a spare are listed below.

NOTE: The sheet metal parts supplied as spares have undergone cataphoresis treatment. The plastic parts have been treated with an adherence primer.

Preparation

Wash the part concerned, judge the amount of damage, then sand the area concerned with the most appropriate sandpaper.

Diagram showing a car and a close-up of a door section with cross-section A-A indicating layers from 1 to 6.
  1. Transparent varnish
  2. Paint
  3. Undercoat
  4. Cataphoresis (primer)
  5. Galvanization (only for sheet metal)
  6. Sheet metal (or plastic part)

Then clean thoroughly using silicone-proof products.

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.