Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)15 · 70 Bodywork
15 · Body & interior

Protections

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Body › Protections
70 BodyworkProtections

PROTECTIONS

a. Apply rust proofing to components after MIG welding and oxy-acetylene torch welding.

Diagram showing a spray gun applying rust proofing to a vehicle component

b. Apply the specified sealant on the joints and overlaps of the sheets, seamlessly, along the entire profile, as shown below.

Diagram showing sealant applied in a joint between two metal sheets

CAUTION: Avoid applying excess sealant and prevent areas not involved in sealing from coming into contact with the sealant.

c. Proceed with foaming, painting and waxing (see specific paragraphs).

WARNINGS FOR OPERATORS

PREVENTION OF ACCIDENTS

a. Protective clothing.

– Depending on the nature of the work to be carried out, make sure that protective goggles, ear muffs and dust masks are worn. As a general rule, work clothes, gloves, safety shoes and cap should be worn.

Illustration of a person wearing protective gear with numbered parts
  1. Cap
  2. Ear muffs
  3. Welding gloves
  4. Gloves
  5. Safety shoes
  6. Protective shield
  7. Overall
  8. Dust mask
  9. Goggles

b. Safety supports.

– After raising the vehicle ensure that safety supports are adequately positioned. Refer to "LIFTING AND TOWING POINTS" for the location of bearing points.

c. Inflammable materials.

– Ensure that the earth lead is disconnected from the battery before undertaking repairs.

– In the event of welding near the fuel tank, remove it from its housing and plug the filler neck.

– Plug the open ends of the fuel and brake fluid hoses when they are disconnected.

– Remove the electronic control units before carrying out electric welding on the vehicle.

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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